MECHANISM

Field of the Invention The present invention relates to electric circuit controllers, and particularly to a comb-ination electri¬ cal and mechanical interlock mechanism for preventing the closure of one motor starter contactor when a second contactor is closed and for preventing closure of. the second contactor when the first contactor is closed.

Background Art

In many applications it is necessary to provide two motor starters or contactors connnected to energize the same electrical device from the same energy source.

A typical application of this type may be found in a polyphase reversible motor.

There are known individual mechanical and electri¬ cal interlocking arrangements for avoiding simultaneous closure of both contactors. It is also known to provide starter circuits wherein components permit both electri- cally and mechanically interlocking. In general, mechanical interlocking devices may take the form of those shown in U.S. Patents 3,240,889, 3,536,868 or 3,564,466, each of which are assigned to the assignee of the present invention. Devices for preventing the simultaneous closure of two or more control circuits have been known since the advent of the 1912 Bechoff U.S. Patent 1,037,580. This concept has evolved into self-contained mechanical interlock assemblies, such as those disclosed in the Ward Patent U.S. 3,510,612 and in U.S. Patent 3,210,491 granted to DiMarco. In both of the latter-mentioned assemblies, there is an provided arrangement for seating the self-contained unit between adjacent contactors.

In situations where both electrical and mechanical interlocking is deemed to be beneficial or necessary, as in the case of requirements in certain industry stan¬ dards, electrical interlocking required separate auxil- iary contacts individually attached to the contactors, requiring considerable space with extra wiring for connection of these auxiliary switches with the various terminals of the individual contactors.

From a practical and commercial standpoint, it is obvious that reduction in size of electrical control devices is a user convenience and often a requirement. Reversing motor starters are often contained within modular control centers where the user-customer expects such centers.to be of a size suitable for locating a maximum number of control devices, wiring and adjunct equipment within a minimum amount of space.

Brief Summary of the Invention The present invention provides a unitary, self- contained interlock mechanism of simplified construc- tion, comprising a container of minimal width requiring minimal spacing between adjacent circuit controllers, in addition to the elimination of separate auxiliary con¬ tact devices heretofore required for electrical inter¬ locking purposes. The combination electrical and mechanical interlock mechanism includes, in its pre¬ ferred construction, not only pivotally mounted opera¬ tors individually defining a physical blocking formation for preventing simultaneous operation of movable members of the respective contactors, but further confines the electrical interlock contacts entirely within the container housing to be operated concurrently with the mechanical operators. The electrical interlock contacts are preferably mounted on each of the respective opera¬ tors in a manner which permits a movable contact member

to move from a normally closed contact position in an electrical interlocking circuit to an alternative open contact position concurrently with the closure of a movable holding contact in conjunction with the actua- tion of a movable element located on a reversing motor starter contactor.

It is, therefore, an object of the present inven¬ tion to provide a combination electrical and mechanical interlock mechanism for a pair of circuit controllers, wherein the mechanism is responsive to movement of certain individual controller elements that normally move in the same direction, and which mechanism further accomplishes its interlocking function by means of a pair of mechanical interlocking operators, each having an integral blocking formation to physically prevent the controllers from being closed simultaneously. The interlock mechanism is housed in a self-contained, relatively thin, unit preferably disposed between the controllers which also contains a first and a second movable bridging contact, each bridging contact respec¬ tively operated in conjunction with the operation of the mechanical interlocking operators from a first normally closed circuit position with respect to a pair of stationary interlocking contact members. Initial closure of an interlocking electrical circuit is thereby accomplished in conjunction with normally open power

_✓ pole contacts respectively operated by a movable element on a respective ^' one of said controllers to prevent simultaneous closure mechanical closure of a similar element of the other controller.

Another object of the present invention is to provide an interlock mechanism including a relatively thin, self-contained enclosure adapted to be positioned between two adjacent circuit controllers, and which mechanism incorporates mechanical interlocking operators

arranged to individually actuate the movable contact of an electrical interlock circuit auxiliary contact also contained within the said enclosure, and with this object in mind, to make available room on each control- ler for auxiliary devices which were formally mounted apart from the respective controllers.

A further object of the present invention is to provide a self-contained unitary interlock mechanism containing pivotally supported, interlocking mechanical operators having respective blocking formations to prevent simultaneous actuation of respective circuit controllers and which operators include means for engaging elements on the respective circuit controllers movable in the same direction, and which interlock mechanism further includes electrical interlocking contact assemblies within the self-contained unit, each interlocking contact assembly having respective movable bridging contact members supported by a respective operator and alternatively movable from a normally closed circuit position to a normally open position depending upon the operation of a particular one of a pair of circuit controllers operating in conjunction therewith.

Still another object of this invention is to provide a combination electrical and mechanical inter¬ lock mechanism for a pair of circuit controllers, having in addition to a pair of alternatively movable mechan¬ ical interlocking operators a pair of no.rmally closed electrical interlocking contact assemblies respectively operated concurrently with the mechanical operation of respective mechanical interlocking operator and a second pair of normally open electrical holding circuit contact assemblies also operated concurrently with alternative actuation of said mechanical and electrical interlocking operators and contact assemblies, and to locate said

mechanical operators and said pairs of contact assem¬ blies in a self-contained unitary enclosure, ^* to thereby conserve space normally required by separate, contact assemblies located apart from said mechanical interlock- 5 ing operators.

Brief Description of the Drawings

Fig. 1 is a schematic diagram illustrating a typical wiring circuit for a pair of electrically interlocked circuit controllers, such as reversing motor

10. starters, and wherein certain portions of the circuit illustrate the location of auxiliary electrically interlocking contact assemblies a pair of which are contained within a unitary, self-contained structure along with mechanical interlock operators in accordance 5 with the present invention.

Fig. 2 is a longitudinal view of the mechanism a first embodiment of the present invention preferably housed in a transparent enclosure, and illustrating the initial operating position of the operating elements of 0 the combined electrical circuit interlocking contacts operated by respective mechanical interlocking operators for motor starters contactors and wired in accordance with the diagram of Fig. 1.

Fig. 3 is the same view as Fig. 2, but with the 5 elements shown in their respective second, alternative operating position.

Fig. 4 is an end view taken from the right side of the views of Figs. 2 and 3 of the interlocking mechan¬ ism. 0 Fig. 5 is a view similar to the view of Fig. 2, illustrating another embodiment, wherein the respective ciruit holding contact assemblies of respective circuit controllers are also contained within a unitary housing along with the mechanical and electrical interlocking

elements of the comination interlock mechanism of this invention.

Detailed Description of the Preferred Embodiment With reference to the drawings, it will be observ- ed that the interlock mechanism 10 (also indicated in phantom outline in Fig. 1) of the present invention includes its operating components confined within the chamber or cavity 11 of a two-part,ρreferably transpar¬ ent, housing or enclosure 12. As will be noted, inter- lock mechanism 10 provides a relativally thin, self- contained unit capable of being mounted between adja¬ cent motor starter contactors (not specifically shown). Typical controllers are described and claimed in U.S. Patent 3,962,658 assigned to the assignee of the present invention. The reversing motor starter assembly, combin¬ ed with an interlock mechanism, is preferably arranged in a manner quite similar to that disclosed in the DiMarco U.S. Patent 3,210,491.

Reversing, electromagnetically operated circuit controllers, or motor starter contactors, are illustrat¬ ed symbolically in the view of Fig. 1, and identified generally by reference characters R (reversing) and F (forward), respectively, and are operated by control coils RCR and FCR. The motor reversing control con- tactor R, by means of its coil RCR, operates appropri¬ ate, normally open, power pole contacts Rl, R2 and R3, respectively and the forward motor control coil FCR of contactor F actuates normally open power pole ^' s Fl, F2 and F3, respectively. Both control coils RCR and FCR may be energized by means of a manually operated, momentary pushbutton station PS with appropriately identified normally open contacts FC and RC for forward and reverse motor operation and normally closed contact SC, which provides means for stopping the motor M.

With reference to Figs. 2, 3 and 4, the housing 12 of the mechanism 10 comprises identically formed, mating sections 12a and 12b, both preferably molded of trans¬ parent, plastic insulating material. The mating sec- tions 12a and 12b are joined together to provide an enclosed construction by conventional means, such as heat staking, riveting or other well-known attaching means. In the present device, the sections or halves 12a and 12b are heat staked at the areas indicated by the reference numeral 13. As previously stated, the sections 12a, 12b are preferably identical for ease in assembly and manufacture, as well as minimal cost con¬ siderations. The sections 12a, 12b are preferably molded from transparent material in order to provide a convenient means for orienting internally located components during assembly of the mechanism 10 and also for convenience in locating the mechanism between adjacent contactors (not shown). As shown in Fig. 3, the component parts of the interlock mechanism 10 have been actuated to motor reversing position. Operation • will be explained later in connection with Fig. 1.

It will become apparent from later explanation that a particular mechanical operator will be actuated by a particular moving element of a selected contactor F or R. It is imperative that each of the electrical interlocking elements operate concurrently with alterna¬ tive movement of its respective mechanical interlocking operator, and that this concurrent operation must be assured during initial mounting of the interlock mechan- ism between adjacent motor starter contactors to achieve the deserved interlocking function for correct and safe directional movement of the motor M. Visual observation of the relative operating position of the contacts and of the operators during assembly of the mechanism with respect to the contactors R and F provides this assur¬ ance.

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Projecting from opposite sides of the housing 12, and integrally molded therewith, are mounting elements 14. The elements 14 are not considered to be part of the present invention, but are provided for lateral support with cooperating elements of a particular circuit controller design (not shown).

As stated previously, the present interlock mechanism finds ultimate cost advantage and simplicity of inventory and manufacturing tooling, fixturing and assembly by providing its various components as identi¬ cally configured parts. For instance, as aforestated, the housing sections 12a and 12b are identical, and are arranged to define the chamber, or cavity 11 in which there is disposed identically formed operators 20a and 20b, pivotally supported at 21a and 21b by means of laterally extending pivot projections 22a and 22b. The sidewalls of respective housing sections 12a and 12b are each provided with elongated openings 23 for permitting unobstructive movement of laterally projecting operating handles in the form of steel pins 24a and 24b, press fit into an opening in the embossed area 25 of the respec¬ tive operators 20a and 20b.

It will be further observed that the operators 20a and 20b are respectively provided with cooperating blocking formations comprising integrally formed projec¬ tions 26a and 26b each respectively defining blocking _, cam surfaces 27a, 27b and 28a, 28b. The external cam surface 27b and 28a of the ^" operators 20b and 20a are shown in Fig. 3 in blocking ^* formation, simultaneously with the operation of a reversing contactor R (See Fig. 1) to circuit closed position by means of its control coil RCR responsive to momentary manual closure of pushbutton contact RC. The normally open pole line contacts Rl, R2, R3 will have been mechanically moved to

their respective closed position by conventional elec¬ tromagnetic operation of the relay RCR to complete the current to start the motor M in its reverse direction. This operation will be described later in detail. For the present purposes, it may be stated that the handle 24b, projecting from the reversing operator 20b, will be in the down position as shown in Fig. 3, having been moved downwardly from the normal operating position shown in the view of Fig. 2 by an operating element (not shown) on the reversing starter contactor R.

It will be further observed from the views of Figs. 2 and 3 that the present invention provides a novel combination of electrical interlock contact assemblies operated conjointly with the mechanical operating members 20a and 20b. It is preferable to mount the spanner or bridging movable contact members 30a and 30b of each interlock contact assembly directly on, or supported by, a respective operator 20a and 20b. The essence of novelty in this arrangement provides minimal space requirements in the assembly of adjacent reversing contactors or electrical controllers, with both the operator and the contacts housed together in a self-contained unit.

The identically formed bridging contact spanners 30a and 30b are slidably retained within the confines of an L-shaped, integrally formed contact retainer portions 31a, 31b of the respective operators 20a and 20b. - A biasing spring 32 provides a means of biasing a respec¬ tive spanner 30a, 30b towards circuit closed position relative to its stationary contact pairs 33a or 33b. The respective ones of each of the stationary contact pairs 33a and 33b are preferably identical in configura¬ tion, and each are provided with threaded openings for receiving identical terminal screw assemblies 34. It will be apparent that other means of termination, such

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as by means of stab type terminals may be provided when required by a customer-user.

Referring again to the views of Figs. 2 and 3, it will be noted that Fig. 2 depicts the operating compo- nents of the interlock mechanism 10 in the normal or initial operating position with both of the interlock contact spanners 30a, 30b in circuit closed position with respect to stationary contact pairs 33a and 33b. This should also be considered with reference to Fig. 1, in the normal operating position with the motor M stopped, contactors or controllers R and F have their respective motor power poles Rl, R2, R3 and Fl, F2, F3 in normal circuit open position. The three-phase motor M is electrically connected to these respective power poles. The pushbutton contact assemblies FC and RC are shown in their normally open, manual operating position with the start button contact SC in normally closed position. Thus, responsive to momentary manual opera¬ tion of reversing pushbutton contact RC, line current will be supplied from terminals RLl, RL2, RL3 to the power poles Rl, R2, R3 to complete the circuit from contact RC through conductor 40 through the stationary auxiliary contact terminals 33a, via normally closed contact spanner 30a, through conductor 41, through the coil of the control relay RCR of reversing contactor R, the conductor 42, via the normally closed overload relay contact OLR, conductor 43 to the terminal of incoming line RL2. The circuit is then completed at the other side of manually closed contact RC, via normally closed contact SC of the stop button, the conductors 44 and 45 to incoming line terminal FL1. The normally open holding contact assembly RA will be closed concurrently with closure of power pole contacts Rl, R2 and R3. When closed, holding contact RA will act as a circuit holding contact upon manual release of momentary pushbutton

contact RC, to thereby maintain the circuit through the control coil RCR of reversing starter R until such time as the normally closed stop button contact SC is depres¬ sed to de-energize the circuit of Fig. 1. Thus, upon completion of the motor reversing circuit, as just described, the mechanical interlock operators 20a and 20b will be pivotally moved by means of handle 24b engaging a moving element (not shown) on the contactor R to the position shown in Fig. 3 and simultaneously with energization of the reversing control coil RCR. Movement of reversing operator 20b to the position shown in Fig. 3 will cause the bridging spanner contact 30a to remain in closed position with respect to stationary contacts 33a as the forward mechanical operator 20a will be blocked from movement by interference of the cam surface 27b, underlying the concave surface 28a of operator 20a. Again, with reference to the views of Figs. 1 and 3, it will be noted that the normally closed reversing contact spanner 30b will have been moved away simultaneously with counterclockwise pivotal movement of reversing operator 20b, from circuit connection with its respective sta¬ tionary terminal contacts 33b. This action will also provide concurrent electrical interlocking means for preventing closure of the second motor contactor F which controls forward movement of the motor M. Electric power will be prevented from entering the control relay FCR when the spanner 30b has been moved to circuit open position of Fig. 3. It may be noted that the contact spanner 30a is additionally biased towards its closed position by means of the compression spring 32 seated in the well 35 of the portion 31a of the operator 20a.

It will be apparent from the circuit diagram of

Fig. 1 that the motor may be stopped and later restarted in a forward direction upon momentary manual operation

of the pushbutton contacts SC which opens the circuit through conductors 44 and 45, and thereby permit the control coil RCR to open its pole line contacts Rl, R2, R3 and holding contact RA. Operation of the motor in the forward direction is accomplished in similar manner as that of reverse operation. In this mode, upon momentary manual closure of contact FC, the forward contactor coil FCR will be energized via conductors 44, normally closed contact SC of pushbutton PS, conductor 45 to power line terminal FL1 on one side of the line, and via conductors 46 and 47, the interlock contact 30b, normally bridging its stationary contacts 33b, the normally closed contact on overload coil relay contact OLR and conductor 43 to power line terminal RL2 on the return side.

Another embodiment of the present invention will next be discussed in connection with the illustration of Fig. 5. It will be noted, for ease in discussion, that all like elements of the versions of Fig. 5 and of the previously discussed version of Figs. 2-4, will be referred to by like reference characters.

The unitary construction of the present embodiment operates in the same manner as previously described in connection with the embodiment of Figs. 2-4, inclusive. That is, a set of normally closed electrical interlock¬ ing contact assemblies comprising the movable bridging contacts 30a and 30b are also normally closed as shown in the view of Fig. 5 to complete the circuit through stationary Contacts 33a and 33b, respectively. This initial position was also discussed in connection with the view of Fig. 2. Also, the components comprising the terminals 34 are preferably identically formed, as are the spanners 30a and 30b and respective stationary contacts 33a and 33b.

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The present embodiment, with reference to Fig. 1, features removal of the normally open holding contacts RA and RF from the position shown in the Fig. 1 circuit drawing to be included within the area defined by the phantom outline 10. The embodiment of the invention, as shown in Fig. 5, provides for the addition of normally open holding contact assemblies 130a, 133a and 130b, 133b within the confines of the housing 112. Each of the respective terminal connections 34, and 134a, 134b are offset laterally relative to its respective adjacent upper contact set to permit insertion of conventional screwdrivers for completing termination to electrical connections (not shown). The present embodiment pro¬ vides for terminations .134a and 134b which have several components identical in nature, such as the terminal screws, pads and the like, but the stationary contact portions 133a and 133b have been elongated when compared to 33a and 33b, and 134b is of a longer construction than 134a to permit the aforementioned offset construc- tion for unincumbered reception of screwdrivers, Allen wrenches or other fastening tools.

In the present construction, it will be noted that the operators 120a and 120b are substantially identical in their camming and blocking arrangements and portions interacting with one another, as previously described embodiments of Figs. 2 and 3. In the present version

-the operators 120a and 120b, have been modified at there respective lower portions to include integrally formed portions 131a and 131b, each extending downwardly relative to the view of Fig. 5, the portions 131a and

131b provide means for slidably retaining movable spanners or contacts 130a and 130b, respectively. These spanners 130a, 130b are identical with the spanners 30a and 30b and are retained in the same manner by the integrally formed portions 131a and 131b as previously

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described in connection with integrally formed operator portions 31a and 31b. A biasing spring 132 normally biases the respective spanner 130a, 130b towards closed position with respect to its stationary contacts 133a, 133b. It will be noted that this contact assembly com¬ prising the contacts 130a, 133a and 130b, 133b are normally open as shown, and are the physical embodiment of holding contacts RA and RB of Fig. 1, respectively.

Thus, it will be observed that an additional set of auxiliary contacts may be contained within the unitary housing 112. Again, the housing 112 is prefer¬ ably comprised of two mating halves, as in the case of the housing 12 for economics in construction and ease in assembly. The mating members comprising the housing are also preferably transparent as above described in connection with the housing 12.

It will be obvious that the disposition of the normally closed, interlocking contact assemblies, respectively comprised of the elements 30a, 33a and 30b, 33b and the normally holding contact assemblies 130a, 133a and 130b, 133b, eliminate the need for separate auxiliary units, to thereby provide considerable addi¬ tional space on the individual circuit controllers or motor starter contactors for mounting of additional auxiliary contacts fo ^* r indicator lights, closing or opening ancillary circuit connections, or for any other purposes normally accomplised by auxiliary contact constructions intended to be moved concurrently with movabl ^* e elements on respective motor starter contactors.

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