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Title:
MACHINING TOOL HAVING AN IMPROVED INTERNAL FLUID DELIVERY SYSTEM.
Document Type and Number:
WIPO Patent Application WO/2007/129122
Kind Code:
A1
Abstract:
A rotary machining tool, comprising a rotatable hub (10) carrying a plurality of tool elements (14) around its outer periphery for machining a work-piece at a predetermined contact region of the tool; a plurality of passages (26) extending outwardly from an inner chamber (22) of the hub (10) at a non-orthogonal angle to the hub axis (12) so as to emerge at the outer periphery of the hub between respective pairs of adjacent tool elements (14); and a nozzle (28) disposed within the inner chamber (22) close!} adjacent to the rotary path of the inner ends of the hub passages (26) and adapted to supply fluid lubricant directed inside the hub passages (26) without interaction of the fluid with other part of the wheel hub surface and forcing it under procure into no more than two of the passages (26) at any time when the hub is rotated, such that the fluid lubricant is ejected between tool elements (14) substantially only at the predetermined contact region of the tool.

Inventors:
GVINIASHVILI VLADIMIR (GB)
Application Number:
PCT/GB2007/050245
Publication Date:
November 15, 2007
Filing Date:
May 09, 2007
Export Citation:
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Assignee:
LIVERPOOL INNOVATIVE TECHNOLOG (GB)
GVINIASHVILI VLADIMIR (GB)
International Classes:
B24D5/10; B23C5/08; B23C5/28; B23Q1/00; B23Q11/10; B24D7/10
Domestic Patent References:
WO2002058886A12002-08-01
WO1994009937A11994-05-11
Foreign References:
EP0483561A11992-05-06
DE3415498A11984-11-29
US4351486A1982-09-28
Attorney, Agent or Firm:
W.P. THOMPSON & CO. (Church StreetLiverpool, Merseyside L1 3AB, GB)
Download PDF:
Claims:
CLAIMS 1. A rotary machining tool, comprising

a rotatable hub carrying a plurality of tool elements around its outer

periphery for machining a work-piece at a predetermined contact region of the

tool;

an internal chamber defined within the hub and having a radially inwardly facing annular surface;

a plurality of passages having inner ends which open through said annular

surface of the internal chamber, the passages extending outwardly at an angle to

the hub axis so as to emerge at the outer periphery of the hub between respective pairs of adjacent tool elements; and

a nozzle part disposed within said internal chamber and having a radially

outer surface which is shaped to conform to said annular surface of the hub and is

positioned adjacent to it, to direct fluid lubricant into no more than a

predetermined number of said passages at any time when the hub is rotated, such

that the fluid lubricant is ejected between tool elements substantially only at a

predetermined contact region of the tool.

2 \ rotarv tool as claimed in claim I . wherein ^oid po//le part and said

annular surface of '•aid hub are separated bj a gap created wear of one or both

in use

3. A rotary tool as claimed in claim 1. wherein the predetermined number is

two.

-I. A rotary tool as claimed in claim 1. 2 or 3. wherein said annular surface of

the internal chamber is of part-circular or "V" section, the outlet of the nozzle

being shaped so as to match the curvature or angled profile of said peripheral

surface of the inner chamber.

5. A rotary tool as claimed in claim 4, wherein the passages through the hub

are of circular or rectangular section and extend at the same, non-orthogonal angle

to the hub axis, whereby they emerge at the peripheral surface of the hub chamber

with circumferentially elongate mouths, the mouth of the nozzle being shaped substantially to match.

6. A rotary tool as claimed in any of claims 1 to 5, wherein the internal

chamber of the hub is formed by a recess on one side of the hub.

?. A rotary tool as claimed in any of claims 1 to 6, wherein said tool elements

comprise arcuate abrasive elements when the rotary tool is a grinding wheel and cutting elements when the rotary tool is a milling wheel.

8. A rotary tool as claimed in any of claims 1 to 7, wherein the angular

position of the nozzle within the hub chamber is adjustable to enable the

lubricating fluid to be supplied to different selected contact regions at the tool periphery.

9. A rotary tool as claimed in any of claims 1 to 8, wherein there are two or

more nozzles for supplying different fluid lubricants, which can be liquids and/or

gases, into the hub passages and thence to the predetermined cutting zone at the

tool periphery.

10. A rotary tool as claimed in any preceding claim, in which said radially

outer surface of the nozzle part is positioned to initialh contact said annular

surface of the hub.

1 1. A rotary tool as claimed in claim 1 U in which the radially outer surface of

the nozzle part comprises a non-metallic material.

12. A rotary tool as claimed in claim 1 1 in which said annular surface is

defined by a metallic material.

13. A rotary tool as claimed in any preceding claim in which a seal is formed

between the nozzle part and said annular surface of the internal chamber, enabling

fluid to be delivered under pressure into said passages.

14. A rotary machining tool as claimed in any preceding claim in which said

annular surface has, in axial section, a truncated "V" or part-circular shape, the

nozzle part being shaped to match.

15. A rotary tool as claimed in any preceding claim in which neighbouring

passages converge to form a vertex at said annular surface.

16. A rotary tool as claimed in claim 15 in which said vertex is oriented non-

radialh and pointed against the supplied fluid stream to urge fluid from the no//le

direcih inside the hub passages.

17 λ rαian, tool a.s claimed in claim 16 wherein the direction of die fluid

stream K opposite to the direction of the wheel rotation.

18. A rotary tool as claimed in claim 15 or claim 16 in which said passages

have a rectangular or square cross section.

19. A rotary tool as claimed in an> preceding claim in which the nozzle part

defines an outlet passage oriented to be aligned with one of said passages

extending outwardly from the hub axis when the two passages are juxtaposed.

20. A rotary tool as claimed in any preceding claim in which said radially

outer surface of said nozzle part is arcuate in a radial plane and has substantially the same diameter of curvature as the annular surface of the hub.

21. A rotary tool as claimed in any preceding claim in which abrasn e elements

(segments) have end surfaces which are non-orthogonal to a tangent to the wheel

peripheral surface drawn at the point of intersection between the end surface of the

abrasive element and the wheel peripheral surface.

22. A rotarv tool as claimed in claim 2 ! » u herein the angle of inclination of

said abrashe end surfaces is substantial!} equal to the angle of inclination of the

v. heel passages.

23. A rotary tool as claimed in any preceding claim in which the nozzle-shoe

is rotatable about the axis of the tool, being mounted upon a rotatable arm.

24. A rotary tool as claimed in claim 23 wherein the arm is rotatably mounted

upon a base plate which is fixed to a machine by means of angle brackets allowing

adjustment of the base plate along three different directions to allow the rotational

axis of the arm to be aligned with the axis of the rotary tool.

25. A rotary tool as claimed in claim 5 in which the passages are of constant

transverse area along their length.

26. A rotary tool as claimed in claim 1 1 in which the outer surface of the

nozzle part comprises graphite.

27. A rotary machining tool substantially as hereinbefore described, with

reference to and as illustrated in the accompanying drawings.

Description:

DESCRIPTION

MACHINING TOOL HAVING AN IMPROVED

INTERNAL FLUID DELIVERY SYSTEM

The present invention relates to a machining tool and. in particular, a tool

having means for delivering a fluid to a contact zone with a work-piece. More

particularly the present invention relates to grinding or milling tools.

It is common in the machine tool industry to use abrasive grinding wheels

to shape and finish work-pieces, and to use milling wheels to cut workpieces. In almost all machine tool operations, the friction between the tool and work-piece

generates tremendous amounts of heat energy which, if left uncontrolled, can lead

to significant damage of the tool and the workpiece. Accordingly, tool life is

shortened, and machine tool operations are less productive and more expensive.

This problem is critical in high speed milling and especially in high speed

grinding, which generate especially large quantities of heat.

It is therefore common in the industry to use a coolant, particularly a liquid

coolant, to reduce the temperature in the region of the contact area between the

tool and the workpiece. There are various fluid delivery methods that supply the

coolant to the tool and seek to direct the fluid towards the grinding or cutting

zone, where the tool engages the workpiece.

Whilst the fluid can be delivered to the grinding or cutting zone, it is often

difficult to ensure that such fluid is delivered in sufficient quantities within the

boundaries of the required area. This becomes more problematic during high

material removal rate when the length and the depth of the cutting zone are large.

Known machining tools include those having a grinding wheel where fluid

coolant is supplied to the periphery of the grinding wheel by way of a central

channel. In some examples fluid is supplied under pressure through a hole in the

spindle. In other systems fluid is supplied via a central hole in the wheel itself.

Thereafter, fluid coolant is pumped out, due to centrifugal effect and/or due to the

supply pressure, through the channels towards the periphery of the wheel. These

known tools typically suffer from the disadvantage that fluid coolant exits the wheel around the whole periphery of the wheel, whereas the fluid coolant need

only be supplied to the contact area between wheel and workpiece where material

cutting occurs. Therefore most of the coolant is wasted. Furthermore, special spindle or other arrangements are required to ensure that the fluid coolant is

delivered, so that the wheel is not compatible with other machines. Examples of

such systems are found in: US6358133 B (Fig.12, 13); US5423717 A; US4333371 A; US3282263 A; GB726194 A.

Another known tool has a grinding wheel in which fluid is supplied from a

nozzle into a chamber formed within the wheel using a flooding method. Fluid

coolant is pumped out through channels in the wheel towards the periphery of the

wheel. In these systems, the nozzle serving to dispense the fluid is pointed

towards that region of the wheel chamber which is closest to the cutting area.

However, doe to the distant location of the nozzle as well as due to the design of

the fluid inlet zone within the hub, the fluid is influenced by the wheel hub before

it enters the wheel hub passages. As a result. the rotating hub accelerates the fluid

along a circular path which causes the fluid to enter more than a chosen number of

hub passages and in many cases enters all the passages at the sam e time

Therefore, fluid exits from the wheel periphery at a wider angle, often throughout the whole periphery of the -wheel, instead of being localized within the boundaries

of the cutting zone. Therefore, a significant part of the coolant fluid is wasted. In

addition, because of the low fluid supply pressure and the nozzle and the chamber

design, these systems are designed to utilise only a pumping action of the rotating

wheel caused by the centrifugal effect. Furthermore, because of the fluid flow-

rate through the wheel being entirely dependant on the centrifugal effect, it is not

possible to utilise fluid pressure from the fluid supply system to increase the flow- rate through the cutting zone independently of the rotational speed of the wheel.

Often in practice, in order to prevent thermal damage of the machined component

while making deep cuts, a higher flow-rate is required than can be achieved by the

centrifugal effect from the wheel. In addition, this type of tool cannot make use of

non-liquid coolants, such as a gas. Examples of such systems are: US6358133 B

(Fig.15, 16); EP1334790 A; GB210580 A; US5993297 A (Fig.8); JP59088260 A

(Figl)

Another type of tool (WO2004011194 Al) consists of a grinding wheel

comprising an internal chamber which communicates with the external surface of

the wheel via a plurality of channels disposed within the wheel. The coolant is

supplied to the internal chamber of the wheel by one or more supply channels.

Thereafter, fluid passes through the wheel channels ro the wheel periphery. Fluid

delivery channels are angled, providing a fluid jet which is directed in the same

direction of the rotational direction of the grinding wheel. In this system liquid

coolant is supplied at high pressure which produces a high velocity jet at the outlet

of the supply channel. It * -s intended to suppK fluid to the cutting /one utilizing

particular pipe (channel) depending on the location of the cutting zone around the

wheel periphery. However, this design suffers from shortcomings which prevent

the desired performance from being attained.

Particularly,, the design features include:

a), distant location of the inlets of the wheel passages from each other

within the internal wheel chamber,

b). different angular position of the fluid delivery passage and the wheel

passages, which does not allow their alignment when the wheel is rotated,

c). distant location of the nozzle passage outlet end from the wheel

passages inlet ends,

Accordingly, due to these design features, (similarly to previously

described prior art), supplied fluid is influenced by the wheel hub before entering the wheel passages. Consequently fluid is spread along the rotary path of the

chamber and enters multiple wheel passages, preventing localization of the fluid

flow within the boundaries of the cutting zone.

Due to the same design features, utilization of high pressure fluid delivery, in order to force fluid directly into the wheel passages to increase the flowrate to

the cutting zone independently of the rotational speed of the wheel, is not

possible. Therefore, the fluid flow through the wheel passages is limited by the

centrifugal pumping effect of the rotating wheel.

Furthermore, although the fluid stream is supplied at high pressure and

high velocity, which is directed in tile same direction as the wheel rotation, it

serves only to minimize the resistance to the rotating wheel.

In addition, gases cannot be used with this system.

It is an object of the present invention to overcome or alleviate one or more of the problems associated with the prior art.

In accordance with the present invention, there is a rotary machining tool, comprising

a rotatable hub carrying a plurality of tool elements around its outer

periphery for machining a work-piece at a predetermined contact region of the tool;

an internal chamber defined within the hub and having a radially inwardly facing annular surface;

a plurality of passages having inner ends which open through said annular

surface of the internal chamber, the passages extending outwardly at an angle to

the hub axis so as to emerge at the outer periphery of the hub between respective pairs of adjacent tool elements; and

a nozzle part disposed within said internal chamber and having a radially

outer surface which is shaped to conform to said annular surface of the hub and is

positioned adjacent to it, to direct fluid lubricant into no more than a

predetermined number of said passages as well as enabling fluid pressurization

into these passages at any time when the hub is rotated, such that the fluid

lubricant is ejected between tool elements substantially only at a predetermined

contact region of the tool in quantities larger than can be achlei.ec! by wheel

centrifugal effect alone.

Preferably, the predetermined number is two only.

Preferably, the Internal chamber is of part-circular or "V" section, the

outlet of the nozzle being shaped so as to match the curvature or angled profile of

said peripheral surface of the inner chamber.

The nozzle outlet channel is disposed at an angle to direct fluid Into hub

passages in the direction opposite to the rotation of the wheel.

Advantageously, the passages through the hub are of circular or

rectangular section and extend at the same, non-orthogonal angle to the hub axis,

whereby they emerge at the peripheral surface of the hub chamber with elongated, substantially elliptical or rectangular mouths, the mouth of the nozzle being

shaped substantially to match.

The use of passages extending at a non-orthogonal angle to the hub axis, as

opposed to being radial in the known system described hereinbefore, has the

advantage of enabling the centrifugal pumping effect to be maximised.

The tool elements can comprise arcuate abrasive elements when the rotary

tool is a grinding wheel and cutting elements when the rotary tool is a milling

wheel.

Advantageously, the angular position of the nozzle within the hub chamber

can be adjusted to enable the lubricating fluid to be supplied to different selected

contact regions to the tool periphery.

Preferably, said radially outer surface of the nozzle part is positioned to

Irilialh contact said annular surface of the hub.

The initial contact between nozzle outer surface and hub inner surface is

provded in order t o allow grinding ot excessive material from the nozzle outer

surface by the hub outer surface thus achieving a minimal distance between these

two surfaces which effectively approaches to zero.

Preferably, the radially outer surface of the nozzle part comprises a non-

metallic material, more preferably graphite.

Preferably, said annular surface is defined by a metallic material.

Preferably, a seal is formed between the nozzle part and said annular

surface of the internal chamber, enabling fluid to be delivered under pressure into said passages.

Preferably, said annular surface has, in axial section, a truncated "V" or part-circular shape, the nozzle part being complementarily shaped.

Neighboring passages converge to form a vertex at said annular surface.

Said vertex is oriented non-radiall> and pointed against the supplied fluid

stream to minimize restriction of the fluid b> the wheel hub and to urge fluid from

the tiozrie directlv into the tab passages by avoiding interference of the fluid with

other parts of the wheel hub surface.

Preferably, said passages have a rectangular or square cross section.

Preferably, the nozzle part defines an outlet passage oriented to be aligned

with one of said passages extending outwardly from the hub axis when the two

passages are juxtaposed.

Preferably, said radially outer surface of said nozzle part is arcuate in a

radial plane and has substantially the same diameter of curvature as the annular

surface of the hub.

Preferably, said elements (segments) have end surfaces which are

non-orthogonal to a tangent to the wheel peripheral surface drawn at the point of

intersection between the end surface of the abrasive element and the wheel

peripheral surface.

Preferably, the nozzle-shoe is rotatable about the axis of the tool, being

mounted upon a rotatable arm.

Preferably, the arm is rotatably mounted upon a base plate which is fixed

to a machine by means of angle brackets allowing adjustment of the base plate

along three different directions to allow the rotational axis of the ami to be aligned with the axis of the rotary tool.

Specific embodiments of the invention are described further hereinafter, by way of example only, with reference to the accompanying drawings, in which;

Fig. 1 is a partially cut-away front elevation of a grinding wheel in

accordance with one embodiment of the present invention;

Fig. 2 is a partially cut-away side elevation of the grinding wheel of Fig. 1;

Fig. 3 is a partial sectional view of a fluid delivery means;

Fig. 4 is a partial cut-away view of part of a milling tool in accordance

with a second embodiment of the grinding wheel of Fig. 1;

Figs. 5, 6 and 7 are partial front elevations illustrating grinding wheels

having abrasive sections of three different forms;

Fig. 8 is a partially cut-away front elevation of a grinding wheel in

accordance with another embodiment of the present invention;

Fig. 9 is a partial cut-away side elevation of the grinding wheel of Fig. 8:

Fig. 10 is a partial cut-away side elevation of a grinding wheel similar to

that of Fig. 8 but showing elliptical mouths at the inner peripheral surface of the

wheel hub;

Fig. 1 1 is a partially sectional view of a fluid delivery means;

Fig. 12 is a front view of an arrangement for nozzle-shoe mounting which is

rotatable around the wheel central axis; and

Fig. 13 is a side view of the Fig. 12 arrangement.

The grinding wheel of Figs. 1, 2 and 3 comprises a hub 10 mounted on

a spindle (not shown) for rotation about a horizontal central axis 12 and having a

plurality of arcuate abrasive sections 14 disposed around its periphery which are

spaced apart circumferentially by gaps 16 forming respective radially extending channels disposed between adjacent arcuate abrasive sections 14. The grinding

wheel hub 10 is formed on one side with a large circular recess 18. As best seen

in Fig. 3, the recess 18 has an outer peripheral surface 24 which is of part-circular

(or angular) transverse section whereby effectively to define an annular chamber

22 internally within the hub 10.

Extending between the peripheral surface 24 of the recesses 18/chamber

22 and the outer peripheral surface of the hub 10 is a plurality of passages/holes

26 which in this embodiment comprise straight bores of uniform circular section.

The radially outermost end of each passage 26 communicates with a respective

one of the radial gaps 16 between adjacent pairs of the arcuate abrasive sections

14.

As best seen in Fig. 1, in this embodiment the passages 26 are each

disposed at the same (non-radial) angle relative to the hub axis 12 (and to tangents

to the hub periphery) whereby the distances between the radially inner (inlet) ends

of the passages 26 when they reach the surface of the internal chamber 18 has

reduced substantially to zero as seen in Figs. 1 and 2.

Disposed within the hub recess 18 is a fluid dispensing nozzle part 28

having a nozzle outlet 30 facing, but spaced slightly inwardly of, the curved

peripheral surface 24 of the recess 18. The outlet 30 is shaped so as to conform

closely to the shape of the curved peripheral surface 24 of the hub recess 18 so that there is a substantially uniform radial spacing between the periphery of the

nozzle outlet 30 and the adjacent portion of the peripheral surface 24 of the recess 18.

The nozzle part 28 itself lies in a plane perpendicular to the rotational axis

of the grinding wheel 10 but has a connecting tube 32 at its inlet end which extends perpendicularly away from the wheel 10 for connection, in use, to a

cooling fluid supply (not shown).

As shown in Figs. 1 and 3, the fluid delivery outlet 30 of the nozzle part 28

is positioned very close to the inlet ends of the passages 26. The distance between

the nozzle edge and the peripheral surface 24 of the internal chamber 18 is

reduced to the minimum practically possible, consistent with physical contact

between the nozzle and the rotating hub being avoided.

T his is achiev ed at initial set up of the nozzle by allowing the nozzle outer surface

to touch the hub's inner surface and locking the nozzle in this position by means-

ot special arrangements, which wiU be described below Once the wheel starts

rotating the excessive material from the nozzle outer surface ( which is in physical

contact w ith the hub surface ) w ill be remoxed by the hub outer surface due to

frictional interaction of both of these materials , thus automatically achivi eng the

minimal distance between these two surfaces which effectively approaches to

zero.

The shape of the mouth of the nozzle part 28 conforms to that of the

curved internal peripheral surface of the hub internal chamber 18.

The cross-sectional area of the nozzle is equal or substantially equal to the

cross-sectional area of each of the passages 26.

When the hub 10 is rotated about the hub axis 12, the axis of the nozzle is

arranged to coincide sequentially with the axis of each of the opposed passages 26 and also with its angular direction whereby there is momentary alignment between

fluid ejected by the nozzle part 28 and each of the passages 26 in turn.

The passages 26 act as conduits between the nozzle part 28 and the gaps

16 between the arcuate abrasive sections 14 for delivering fluid coolant to the

outer periphery of the grinding wheel 10.

Because of the angle at which the circular sectioned passages 26 emerge at

the curved peripheral surface 24 of the recess 18, their shape at the interface with

the surface 24 is generally elliptical. Thus, in order to overlap accurately with the

passages 26, the nozzle outlet 30 is similarly elliptical in shape.

As will be best seen from Fig. 1 , in this embodiment, the length of the

elliptical nozzle outlet in the circumferential direction of the hub corresponds

substantially to the length of the elliptical inlets of the passages 26 whereby at any

one time the nozzle is supplying fluid, in this embodiment to a maximum of two

passages 26 depending on the instantaneous overlap of the nozzle therewith.

Thus, cooling fluid is restricted to a correspondingly short circumferential length

of the grinding wheel.

As shown in Figs. 1 and 2, the abrasive sections 14 are adhered to the

wheel hub 10 around its periphery. As shown in Fig. 5, the abrasive sections 14

can have two central grooves 34, preferably of semi-cylindrical shape, at its two

opposed ends whereby each adjacent pair of abrasive sections 14 form outlet

channels of cylindrical shape midway, in this case, along the gaps 16.

Fig. 6 shows an embodiment where the gaps are arranged at an angle to the

hub axis 12, but parallel to each other. Fig. 7 shows a similar arrangement but

where only every other gap 16 is mutually parallel.

Fig. 4 shows how exactly the same practical effect can be achieved to form

a milling wheel 10 if the arcuate abrasive sections 14 are replaced by metal

segments 14a carrying cutting plates 40.

The cutting plates 40 are located closely adjacent to the outlets of the

passages 26, whereby to guide the fluid flow from the passages 26 onto their

surface and onto the work-piece during a milling operation.

In use, fluid coolant is delivered by a pump (not shown) from the supply

tank to the nozzle part 28 by way of a conduit. The hub 18 is caused to rotate by a

drive motor (not shown) in the direction B indicated in Fig. 1.

By means of the pump action fluid is forced into the wheel passages at high

pressure and high velocity, which enables supply of greater flow rate to tie cutting

zone than can be achieved by centrifugal effect of the rotating wheel alone, In

addition to this the centrifugal effect acting on the fluid due to the rotation of the

hub urges the fluid coolant to flow outwardly towards the periphery of the hub.

The coolant flows by way of a maximum of two passages 26 (in this embodiment)

which are sequentially aligned therewith at any given time, the nozzle being

positioned within the hub 10 so that the coolant fluid flow is directed specifically

to the desired contact region between the wheel 10 and work-piece (not shown).

In other embodiments, the nozzle length could be greater so as to overlap with an arrangement of three or more passages 26 at any given time. However,

the preferred arrangement is that shown in the drawings where the nozzle can

communicate with a maximum of two passages 26.

In still further embodiments, and depending upon the particular

requirements, two nozzles can be employed for the delivery of two types of fluid

(liquid or gas)

The actual position at which the nozzle part 28 is disposed within the hub chamber 18 can be selected by rotating the nozzle part 28 around the chamber 18

to a new fixed position, thus enabling fluid to be supplied at any required location

around the external surface of the grinding wheel where a working zone is located.

The grinding wheel of Figs, 8-11 is in many respects similar to that of

Figs. 1-4. It comprises a hub 101 mounted on a spindle (not shown) for rotation

about a horizontal central axis 102 and having a plurality of arcuate abrasive

sections 103 disposed around its periphery which are spaced apart

circumferentially by gaps 104 forming respective channels disposed between

adjacent arcuate abrasive sections 103. The grinding wheel hub 101 is formed on

one side with a large circular recess 105. As best seen in Fig. 11 the recess 105 has

a peripheral surface 106 which is of angular (or part circular in Fig. 3) transverse

section whereby effectively to define an annular chamber 107 within the hub 101.

Associated with each gap/channel 104 is a respective reservoir 109 formed as a

recess in the wheel's peripheral surface.

Extending between the peripheral surface 106 of the recess 105/chamber

107 and the outer peripheral surface of the hub 101 is a plurality of passages/holes

108 which in this embodiment comprise straight bores of uniform rectangular (or

circular in Fig, 3) section. The radially outermost end of each passage 108

communicates with a respective reservoir 109 and a respective one of the gaps 4

between adjacent pairs of the arcuate abrasive sections 103.

Disposed within the hub recess 105 is a fluid dispensing nozzle-shoe 110 which is initially in physical contact with the wheel hub surface 106. Similarly to

the earlier embodiment, the minimal radial distance (almost approaching to zero)

between the nozzle-shoe 110 and the hub surface 106 Is formed automatically as a

result oϊ iheir frictional Interaction which causes wear of the nozzle outer surface

at a depth necessary to only avoid further physical contact between these surfaces.

Accordingly the entire nozzle-shoe outer surface is also automatically shaped to

conform to the shape of the adjacent inner peripheral surface 106 in both axial and

radial planes. In the radial plane, as seen in Fig. 8, the nozzle-shoe 110 has an

arcuate shape which is elongated along the circumferential path of the surface 106

to cover the inlets of at least two of the passages 108. The radii of the arcuate

outer surface of the nozzle-shoe 110 and the adjacent inner peripheral surface 106

of the wheel are preferably the same. As in the earlier embodiment, when the hub

101 is rotated about the hub axis 102, the nozzle-shoe outlet channel (indicated in

phantom at 112) is arranged to coincide sequentially with each of the opposed

passages 108, whereby there is momentary alignment between nozzle-shoe outlet

channel axis 113 and the hub passage axis 114, so that the stream of fluid

lubricant produced from the nozzle-shoe outlet channel 112 is in direct

communication with the workpiece surface (not shown) through the straight line

via hub passages 108.

Preferably the mouth of the outlet channel 112 of the nozzle-shoe 110 is

shaped to be smaller or to match the width of the mouths of the hub passages 108

emerging from the inner peripheral surface 106, the nozzle-shoe preferably

providing fluid flow into inlets of no more than two hub passage at a time, so that

the outward fluid flow from the wheel periphery is attained simultaneously from the outlet ends of only the same two hub passages.

The distances between inner mouths of neighbouring hub passages 108 on

the inner peripheral surface 106 of the hub chamber 107 are diminished preferably

to zero, to form a knife edge 191, therefore minimising the fluid restriction by the

wheel hub and providing smooth fluid flow into said hub inner passages.

Advantageously, fluid flow is injected from the nozzle-shoe outlet channel

112 into the hub inner passages 108 at high velocity by pressurising the fluid and

thence increasing the flow-rate through the predetermined number of hub passages

108 beyond the flow-rate that can be achieved by only centrifugal effect of the rotating wheel.

As seen from Fig. I 5 abrasive segments 103 from one or from both ends

are shaped to form a non-orthogonal angle φ relative to the tangent 115 drawn

through the point of intersection 116 between the surface of the abrasive segment

end and the wheel peripheral surface. Respective pairs of the abrasive segments

form a fluid passage 104 being disposed at the angle φ so as to assist fluid flow

outwardly from the grinding wheel during the rotation at high speed.

In some embodiments, the circumferential extent of the mouth of the outlet

channel 112 of the nozzle-shoe 110 is smaller than or equal to the extent of the

mouths of the hub passages 108 where they emerge from the inner peripheral surface 106, so that the nozzle-shoe supplies fluid to no more than two of the passages 108 at any given moment.

Viewed in the axial plane (Fig. 1 1) the nozzle-shoe has a radially outer

portion formed as a truncated, outwardly convergent "'V" shape. The inner peripheral surface 106 of the wheel has a complementary shape, so that together

these parts form at least a partial seal against egress of fluid. C ontinuous friction

in this region may lead to undesirable wear of the nozzle outer surface material

(graphite). In the present embodiment the nozzle-shoe 1 10 is made from two

materials, the main body being preferably metallic material more preferably steel,

whereas the outlet end 11 1 is a non-metallic material, preferably graphite, thus

allowing frictional interaction with the material of the rotating wheel hub 101,

being preferably steel.

In the present invention the fluid i s supplied directly from the nozzle

channel 1 12 into the hub passages. 108 rather than v ia the wheel internal chamber

107. T his is different from the prior art dev ices discussed abov e. I his design

feature av oids interaction of the supplied fluid with other parts of the wheel hub

surface which would otherwise accelerate and spread the -supplied fluid along its

rotary, path, allow ing the fluid io enter more hub passages, than necessary for

localization of the fluid within the boundaries of the cutting zone. The alignment

of the nozzle channel 112 with the hub passage 108 as well as their dose location (almost approaching to zero) permits the fluid to be forced at high velocity into

the hub passages, thus achieving greater flowrate through the predetermined

number of passages than could be achieved by centrifugal effect of the rotating

wheel alone.

It is desirable in some cases to be able to change the region in which fluid emerges from the wheel, e.g. to match changes in the position of the workpiece.

To achieve this, the position of the nozzle-shoe 110 about the axis 102 is

adjustable by virtue of a mounting arrangement seen in Figs. 12 and 13. The

nozzle-shoe 110 is carried upon a radial arm 117 which in this embodiment is

rotatable through an angular range about the axis 102. The arm 117 is mounted on

a flange 119 which is itself mounted for rotation about axis 102 by virtue of a

shallow integral lip received in a bore 126 of a fixed base plate 122. Bolts 124

pass through arcuate slots 123 in the flange 119 and serve to lock the assembly in

a required angular position. The bolts are threadedly received in bores 127 of the

base plate, and there are multiple sets of these bores so that the bolts can be re-

sited to extend the range of angles through which the assembly can be adjusted.

The base plate 122 is mounted upon right angle brackets 125 through bolts 131

received in slots 128 in the base plate 122 and in slots 129 in the right angle

brackets, the former being perpendicular to the latter so that the base plate position

can be adjusted both horizontally and vertically.

The right angle brackets 125 are themselves mounted to the associated

machine through a plurality of slots 130 extending in the direction parallel to the

wheel hub axis. The slots 128, 129 and 130 provide for 3D movement of the

arrangement to align the flange's axis with the wheel's central axis 102.

The nozzle-shoe 1 10 is carried by the arm 117. Hence the nozzle-shoe 1 10

can be rotated through 360 degrees. Bolls 1 18 serve to lock the nozzle-shoe in place.

In the above described arrangements, fluid is delivered directly from the part forming a nozzle to the passages such as 26 through which the fluid is

delivered to the service of the tool. In contrast to many prior art devices, in the present arrangement little if * any fluid escapes into the internal space of the hub.

As a result, fluid delivery is effectively concentrated in the desired angular region. Several features contribute to this direct delivery of fluid to the passages 26. The

conformity of the shape of the nozzle part or nozzle shoe to the shape of Ihe internal circumferential surface of the hub is one such feature. The small spacing

between the nozzle parts and the hub surface is another and as explained above a

suitable spacing can be achieved simply by initially placing the two parts in

contact and allowing one to wear. The alignment of the passages in the nozzle

part with the passages 26 also assists in providing the required direct fluid

delivery. Finally the very close spacing of the mouths of the passages 26. forming

the knife edged vertices such as 191 is believed to assist in guiding/pumping the

fluid into the passages, it should be understood that a workable system need not

necessarily incorporate all of these features.