GVINIASHVILI VLADIMIR (GB)
WO2002058886A1 | 2002-08-01 | |||
WO1994009937A1 | 1994-05-11 |
EP0483561A1 | 1992-05-06 | |||
DE3415498A1 | 1984-11-29 | |||
US4351486A | 1982-09-28 |
CLAIMS 1. A rotary machining tool, comprising
a rotatable hub carrying a plurality of tool elements around its outer
periphery for machining a work-piece at a predetermined contact region of the
tool;
an internal chamber defined within the hub and having a radially inwardly facing annular surface;
a plurality of passages having inner ends which open through said annular
surface of the internal chamber, the passages extending outwardly at an angle to
the hub axis so as to emerge at the outer periphery of the hub between respective pairs of adjacent tool elements; and
a nozzle part disposed within said internal chamber and having a radially
outer surface which is shaped to conform to said annular surface of the hub and is
positioned adjacent to it, to direct fluid lubricant into no more than a
predetermined number of said passages at any time when the hub is rotated, such
that the fluid lubricant is ejected between tool elements substantially only at a
predetermined contact region of the tool.
2 \ rotarv tool as claimed in claim I . wherein ^oid po//le part and said
annular surface of '•aid hub are separated bj a gap created
in use
3. A rotary tool as claimed in claim 1. wherein the predetermined number is
two.
-I. A rotary tool as claimed in claim 1. 2 or 3. wherein said annular surface of
the internal chamber is of part-circular or "V" section, the outlet of the nozzle being shaped so as to match the curvature or angled profile of said peripheral
surface of the inner chamber.
5. A rotary tool as claimed in claim 4, wherein the passages through the hub
are of circular or rectangular section and extend at the same, non-orthogonal angle
to the hub axis, whereby they emerge at the peripheral surface of the hub chamber
with circumferentially elongate mouths, the mouth of the nozzle being shaped substantially to match.
6. A rotary tool as claimed in any of claims 1 to 5, wherein the internal
chamber of the hub is formed by a recess on one side of the hub.
?. A rotary tool as claimed in any of claims 1 to 6, wherein said tool elements
comprise arcuate abrasive elements when the rotary tool is a grinding wheel and cutting elements when the rotary tool is a milling wheel.
8. A rotary tool as claimed in any of claims 1 to 7, wherein the angular
position of the nozzle within the hub chamber is adjustable to enable the
lubricating fluid to be supplied to different selected contact regions at the tool periphery.
9. A rotary tool as claimed in any of claims 1 to 8, wherein there are two or
more nozzles for supplying different fluid lubricants, which can be liquids and/or
gases, into the hub passages and thence to the predetermined cutting zone at the
tool periphery.
10. A rotary tool as claimed in any preceding claim, in which said radially
outer surface of the nozzle part is positioned to initialh contact said annular
surface of the hub.
1 1. A rotary tool as claimed in claim 1 U in which the radially outer surface of
the nozzle part comprises a non-metallic material.
12. A rotary tool as claimed in claim 1 1 in which said annular surface is
defined by a metallic material.
13. A rotary tool as claimed in any preceding claim in which a seal is formed
between the nozzle part and said annular surface of the internal chamber, enabling
fluid to be delivered under pressure into said passages.
14. A rotary machining tool as claimed in any preceding claim in which said
annular surface has, in axial section, a truncated "V" or part-circular shape, the
nozzle part being shaped to match.
15. A rotary tool as claimed in any preceding claim in which neighbouring
passages converge to form a vertex at said annular surface.
16. A rotary tool as claimed in claim 15 in which said vertex is oriented non-
radialh and pointed against the supplied fluid stream to urge fluid from the no//le
direcih inside the hub passages.
17 λ rαian, tool a.s claimed in claim 16 wherein the direction of die fluid
stream K opposite to the direction of the wheel rotation.
18. A rotary tool as claimed in claim 15 or claim 16 in which said passages
have a rectangular or square cross section.
19. A rotary tool as claimed in an> preceding claim in which the nozzle part
defines an outlet passage oriented to be aligned with one of said passages
extending outwardly from the hub axis when the two passages are juxtaposed.
20. A rotary tool as claimed in any preceding claim in which said radially
outer surface of said nozzle part is arcuate in a radial plane and has substantially the same diameter of curvature as the annular surface of the hub.
21. A rotary tool as claimed in any preceding claim in which abrasn e elements
(segments) have end surfaces which are non-orthogonal to a tangent to the wheel
peripheral surface drawn at the point of intersection between the end surface of the
abrasive element and the wheel peripheral surface.
22. A rotarv tool as claimed in claim 2 ! » u herein the angle of inclination of
said abrashe end surfaces is substantial!} equal to the angle of inclination of the
v. heel passages.
23. A rotary tool as claimed in any preceding claim in which the nozzle-shoe
is rotatable about the axis of the tool, being mounted upon a rotatable arm.
24. A rotary tool as claimed in claim 23 wherein the arm is rotatably mounted
upon a base plate which is fixed to a machine by means of angle brackets allowing
adjustment of the base plate along three different directions to allow the rotational
axis of the arm to be aligned with the axis of the rotary tool.
25. A rotary tool as claimed in claim 5 in which the passages are of constant
transverse area along their length.
26. A rotary tool as claimed in claim 1 1 in which the outer surface of the
nozzle part comprises graphite.
27. A rotary machining tool substantially as hereinbefore described, with
reference to and as illustrated in the accompanying drawings. |
DESCRIPTION
MACHINING TOOL HAVING AN IMPROVED
INTERNAL FLUID DELIVERY SYSTEM
The present invention relates to a machining tool and. in particular, a tool
having means for delivering a fluid to a contact zone with a work-piece. More
particularly the present invention relates to grinding or milling tools.
It is common in the machine tool industry to use abrasive grinding wheels
to shape and finish work-pieces, and to use milling wheels to cut workpieces. In almost all machine tool operations, the friction between the tool and work-piece
generates tremendous amounts of heat energy which, if left uncontrolled, can lead
to significant damage of the tool and the workpiece. Accordingly, tool life is
shortened, and machine tool operations are less productive and more expensive.
This problem is critical in high speed milling and especially in high speed
grinding, which generate especially large quantities of heat.
It is therefore common in the industry to use a coolant, particularly a liquid
coolant, to reduce the temperature in the region of the contact area between the
tool and the workpiece. There are various fluid delivery methods that supply the
coolant to the tool and seek to direct the fluid towards the grinding or cutting
zone, where the tool engages the workpiece.
Whilst the fluid can be delivered to the grinding or cutting zone, it is often
difficult to ensure that such fluid is delivered in sufficient quantities within the
boundaries of the required area. This becomes more problematic during high
material removal rate when the length and the depth of the cutting zone are large.
Known machining tools include those having a grinding wheel where fluid
coolant is supplied to the periphery of the grinding wheel by way of a central
channel. In some examples fluid is supplied under pressure through a hole in the
spindle. In other systems fluid is supplied via a central hole in the wheel itself.
Thereafter, fluid coolant is pumped out, due to centrifugal effect and/or due to the
supply pressure, through the channels towards the periphery of the wheel. These
known tools typically suffer from the disadvantage that fluid coolant exits the wheel around the whole periphery of the wheel, whereas the fluid coolant need
only be supplied to the contact area between wheel and workpiece where material
cutting occurs. Therefore most of the coolant is wasted. Furthermore, special spindle or other arrangements are required to ensure that the fluid coolant is
delivered, so that the wheel is not compatible with other machines. Examples of
such systems are found in: US6358133 B (Fig.12, 13); US5423717 A; US4333371 A; US3282263 A; GB726194 A.
Another known tool has a grinding wheel in which fluid is supplied from a
nozzle into a chamber formed within the wheel using a flooding method. Fluid
coolant is pumped out through channels in the wheel towards the periphery of the
wheel. In these systems, the nozzle serving to dispense the fluid is pointed
towards that region of the wheel chamber which is closest to the cutting area.
However, doe to the distant location of the nozzle as well as due to the design of
the fluid inlet zone within the hub, the fluid is influenced by the wheel hub before
it enters the wheel hub passages. As a result. the rotating hub accelerates the fluid
along a circular path which causes the fluid to enter more than a chosen number of
hub passages and in many cases enters all the passages at the sam e time
Therefore, fluid exits from the wheel periphery at a wider angle, often throughout the whole periphery of the -wheel, instead of being localized within the boundaries
of the cutting zone. Therefore, a significant part of the coolant fluid is wasted. In
addition, because of the low fluid supply pressure and the nozzle and the chamber
design, these systems are designed to utilise only a pumping action of the rotating
wheel caused by the centrifugal effect. Furthermore, because of the fluid flow-
rate through the wheel being entirely dependant on the centrifugal effect, it is not
possible to utilise fluid pressure from the fluid supply system to increase the flow- rate through the cutting zone independently of the rotational speed of the wheel.
Often in practice, in order to prevent thermal damage of the machined component
while making deep cuts, a higher flow-rate is required than can be achieved by the
centrifugal effect from the wheel. In addition, this type of tool cannot make use of
non-liquid coolants, such as a gas. Examples of such systems are: US6358133 B
(Fig.15, 16); EP1334790 A; GB210580 A; US5993297 A (Fig.8); JP59088260 A
(Figl)
Another type of tool (WO2004011194 Al) consists of a grinding wheel
comprising an internal chamber which communicates with the external surface of
the wheel via a plurality of channels disposed within the wheel. The coolant is
supplied to the internal chamber of the wheel by one or more supply channels.
Thereafter, fluid passes through the wheel channels ro the wheel periphery. Fluid
delivery channels are angled, providing a fluid jet which is directed in the same
direction of the rotational direction of the grinding wheel. In this system liquid
coolant is supplied at high pressure which produces a high velocity jet at the outlet
of the supply channel. It * -s intended to suppK fluid to the cutting /one utilizing
particular pipe (channel) depending on the location of the cutting zone around the
wheel periphery. However, this design suffers from shortcomings which prevent
the desired performance from being attained.
Particularly,, the design features include:
a), distant location of the inlets of the wheel passages from each other
within the internal wheel chamber,
b). different angular position of the fluid delivery passage and the wheel
passages, which does not allow their alignment when the wheel is rotated,
c). distant location of the nozzle passage outlet end from the wheel
passages inlet ends,
Accordingly, due to these design features, (similarly to previously
described prior art), supplied fluid is influenced by the wheel hub before entering the wheel passages. Consequently fluid is spread along the rotary path of the
chamber and enters multiple wheel passages, preventing localization of the fluid
flow within the boundaries of the cutting zone.
Due to the same design features, utilization of high pressure fluid delivery, in order to force fluid directly into the wheel passages to increase the flowrate to
the cutting zone independently of the rotational speed of the wheel, is not
possible. Therefore, the fluid flow through the wheel passages is limited by the
centrifugal pumping effect of the rotating wheel.
Furthermore, although the fluid stream is supplied at high pressure and
high velocity, which is directed in tile same direction as the wheel rotation, it
serves only to minimize the resistance to the rotating wheel.
In addition, gases cannot be used with this system.
It is an object of the present invention to overcome or alleviate one or more of the problems associated with the prior art.
In accordance with the present invention, there is a rotary machining tool, comprising
a rotatable hub carrying a plurality of tool elements around its outer
periphery for machining a work-piece at a predetermined contact region of the tool;
an internal chamber defined within the hub and having a radially inwardly facing annular surface;
a plurality of passages having inner ends which open through said annular
surface of the internal chamber, the passages extending outwardly at an angle to
the hub axis so as to emerge at the outer periphery of the hub between respective pairs of adjacent tool elements; and
a nozzle part disposed within said internal chamber and having a radially
outer surface which is shaped to conform to said annular surface of the hub and is
positioned adjacent to it, to direct fluid lubricant into no more than a
predetermined number of said passages as well as enabling fluid pressurization
into these passages at any time when the hub is rotated, such that the fluid
lubricant is ejected between tool elements substantially only at a predetermined
contact region of the tool in quantities larger than can be achlei.ec! by wheel
centrifugal effect alone.
Preferably, the predetermined number is two only.
Preferably, the Internal chamber is of part-circular or "V" section, the
outlet of the nozzle being shaped so as to match the curvature or angled profile of
said peripheral surface of the inner chamber.
The nozzle outlet channel is disposed at an angle to direct fluid Into hub
passages in the direction opposite to the rotation of the wheel.
Advantageously, the passages through the hub are of circular or
rectangular section and extend at the same, non-orthogonal angle to the hub axis,
whereby they emerge at the peripheral surface of the hub chamber with elongated, substantially elliptical or rectangular mouths, the mouth of the nozzle being
shaped substantially to match.
The use of passages extending at a non-orthogonal angle to the hub axis, as
opposed to being radial in the known system described hereinbefore, has the
advantage of enabling the centrifugal pumping effect to be maximised.
The tool elements can comprise arcuate abrasive elements when the rotary
tool is a grinding wheel and cutting elements when the rotary tool is a milling
wheel.
Advantageously, the angular position of the nozzle within the hub chamber
can be adjusted to enable the lubricating fluid to be supplied to different selected
contact regions to the tool periphery.
Preferably, said radially outer surface of the nozzle part is positioned to
Irilialh contact said annular surface of the hub.
The initial contact between nozzle outer surface and hub inner surface is
provded in order t o allow grinding ot excessive material from the nozzle outer
surface by the hub outer surface thus achieving a minimal distance between these
two surfaces which effectively approaches to zero.
Preferably, the radially outer surface of the nozzle part comprises a non-
metallic material, more preferably graphite.
Preferably, said annular surface is defined by a metallic material.
Preferably, a seal is formed between the nozzle part and said annular
surface of the internal chamber, enabling fluid to be delivered under pressure into said passages.
Preferably, said annular surface has, in axial section, a truncated "V" or part-circular shape, the nozzle part being complementarily shaped.
Neighboring passages converge to form a vertex at said annular surface.
Said vertex is oriented non-radiall> and pointed against the supplied fluid
stream to minimize restriction of the fluid b> the wheel hub and to urge fluid from
the tiozrie directlv into the tab passages by avoiding interference of the fluid with
other parts of the wheel hub surface.
Preferably, said passages have a rectangular or square cross section.
Preferably, the nozzle part defines an outlet passage oriented to be aligned
with one of said passages extending outwardly from the hub axis when the two
passages are juxtaposed.
Preferably, said radially outer surface of said nozzle part is arcuate in a
radial plane and has substantially the same diameter of curvature as the annular
surface of the hub.
Preferably, said elements (segments) have end surfaces which are
non-orthogonal to a tangent to the wheel peripheral surface drawn at the point of
intersection between the end surface of the abrasive element and the wheel
peripheral surface.
Preferably, the nozzle-shoe is rotatable about the axis of the tool, being
mounted upon a rotatable arm.
Preferably, the arm is rotatably mounted upon a base plate which is fixed
to a machine by means of angle brackets allowing adjustment of the base plate
along three different directions to allow the rotational axis of the ami to be aligned with the axis of the rotary tool.
Specific embodiments of the invention are described further hereinafter, by way of example only, with reference to the accompanying drawings, in which;
Fig. 1 is a partially cut-away front elevation of a grinding wheel in
accordance with one embodiment of the present invention;
Fig. 2 is a partially cut-away side elevation of the grinding wheel of Fig. 1;
Fig. 3 is a partial sectional view of a fluid delivery means;
Fig. 4 is a partial cut-away view of part of a milling tool in accordance
with a second embodiment of the grinding wheel of Fig. 1;
Figs. 5, 6 and 7 are partial front elevations illustrating grinding wheels
having abrasive sections of three different forms;
Fig. 8 is a partially cut-away front elevation of a grinding wheel in
accordance with another embodiment of the present invention;
Fig. 9 is a partial cut-away side elevation of the grinding wheel of Fig. 8:
Fig. 10 is a partial cut-away side elevation of a grinding wheel similar to
that of Fig. 8 but showing elliptical mouths at the inner peripheral surface of the
wheel hub;
Fig. 1 1 is a partially sectional view of a fluid delivery means;
Fig. 12 is a front view of an arrangement for nozzle-shoe mounting which is
rotatable around the wheel central axis; and
Fig. 13 is a side view of the Fig. 12 arrangement.
The grinding wheel of Figs. 1, 2 and 3 comprises a hub 10 mounted on
a spindle (not shown) for rotation about a horizontal central axis 12 and having a
plurality of arcuate abrasive sections 14 disposed around its periphery which are
spaced apart circumferentially by gaps 16 forming respective radially extending channels disposed between adjacent arcuate abrasive sections 14. The grinding
wheel hub 10 is formed on one side with a large circular recess 18. As best seen
in Fig. 3, the recess 18 has an outer peripheral surface 24 which is of part-circular
(or angular) transverse section whereby effectively to define an annular chamber
22 internally within the hub 10.
Extending between the peripheral surface 24 of the recesses 18/chamber
22 and the outer peripheral surface of the hub 10 is a plurality of passages/holes
26 which in this embodiment comprise straight bores of uniform circular section.
The radially outermost end of each passage 26 communicates with a respective
one of the radial gaps 16 between adjacent pairs of the arcuate abrasive sections
14.
As best seen in Fig. 1, in this embodiment the passages 26 are each
disposed at the same (non-radial) angle relative to the hub axis 12 (and to tangents
to the hub periphery) whereby the distances between the radially inner (inlet) ends
of the passages 26 when they reach the surface of the internal chamber 18 has
reduced substantially to zero as seen in Figs. 1 and 2.
Disposed within the hub recess 18 is a fluid dispensing nozzle part 28
having a nozzle outlet 30 facing, but spaced slightly inwardly of, the curved
peripheral surface 24 of the recess 18. The outlet 30 is shaped so as to conform
closely to the shape of the curved peripheral surface 24 of the hub recess 18 so that there is a substantially uniform radial spacing between the periphery of the
nozzle outlet 30 and the adjacent portion of the peripheral surface 24 of the recess 18.
The nozzle part 28 itself lies in a plane perpendicular to the rotational axis
of the grinding wheel 10 but has a connecting tube 32 at its inlet end which extends perpendicularly away from the wheel 10 for connection, in use, to a
cooling fluid supply (not shown).
As shown in Figs. 1 and 3, the fluid delivery outlet 30 of the nozzle part 28
is positioned very close to the inlet ends of the passages 26. The distance between
the nozzle edge and the peripheral surface 24 of the internal chamber 18 is
reduced to the minimum practically possible, consistent with physical contact
between the nozzle and the rotating hub being avoided.
T his is achiev ed at initial set up of the nozzle by allowing the nozzle outer surface
to touch the hub's inner surface and locking the nozzle in this position by means-
ot special arrangements, which wiU be described below Once the wheel starts
rotating the excessive material from the nozzle outer surface ( which is in physical
contact w ith the hub surface ) w ill be remoxed by the hub outer surface due to
frictional interaction of both of these materials , thus automatically achivi eng the
minimal distance between these two surfaces which effectively approaches to
zero.
The shape of the mouth of the nozzle part 28 conforms to that of the
curved internal peripheral surface of the hub internal chamber 18.
The cross-sectional area of the nozzle is equal or substantially equal to the
cross-sectional area of each of the passages 26.
When the hub 10 is rotated about the hub axis 12, the axis of the nozzle is
arranged to coincide sequentially with the axis of each of the opposed passages 26 and also with its angular direction whereby there is momentary alignment between
fluid ejected by the nozzle part 28 and each of the passages 26 in turn.
The passages 26 act as conduits between the nozzle part 28 and the gaps
16 between the arcuate abrasive sections 14 for delivering fluid coolant to the
outer periphery of the grinding wheel 10.
Because of the angle at which the circular sectioned passages 26 emerge at
the curved peripheral surface 24 of the recess 18, their shape at the interface with
the surface 24 is generally elliptical. Thus, in order to overlap accurately with the
passages 26, the nozzle outlet 30 is similarly elliptical in shape.
As will be best seen from Fig. 1 , in this embodiment, the length of the
elliptical nozzle outlet in the circumferential direction of the hub corresponds
substantially to the length of the elliptical inlets of the passages 26 whereby at any
one time the nozzle is supplying fluid, in this embodiment to a maximum of two
passages 26 depending on the instantaneous overlap of the nozzle therewith.
Thus, cooling fluid is restricted to a correspondingly short circumferential length
of the grinding wheel.
As shown in Figs. 1 and 2, the abrasive sections 14 are adhered to the
wheel hub 10 around its periphery. As shown in Fig. 5, the abrasive sections 14
can have two central grooves 34, preferably of semi-cylindrical shape, at its two
opposed ends whereby each adjacent pair of abrasive sections 14 form outlet
channels of cylindrical shape midway, in this case, along the gaps 16.
Fig. 6 shows an embodiment where the gaps are arranged at an angle to the
hub axis 12, but parallel to each other. Fig. 7 shows a similar arrangement but
where only every other gap 16 is mutually parallel.
Fig. 4 shows how exactly the same practical effect can be achieved to form
a milling wheel 10 if the arcuate abrasive sections 14 are replaced by metal
segments 14a carrying cutting plates 40.
The cutting plates 40 are located closely adjacent to the outlets of the
passages 26, whereby to guide the fluid flow from the passages 26 onto their
surface and onto the work-piece during a milling operation.
In use, fluid coolant is delivered by a pump (not shown) from the supply
tank to the nozzle part 28 by way of a conduit. The hub 18 is caused to rotate by a
drive motor (not shown) in the direction B indicated in Fig. 1.
By means of the pump action fluid is forced into the wheel passages at high
pressure and high velocity, which enables supply of greater flow rate to tie cutting
zone than can be achieved by centrifugal effect of the rotating wheel alone, In
addition to this the centrifugal effect acting on the fluid due to the rotation of the
hub urges the fluid coolant to flow outwardly towards the periphery of the hub.
The coolant flows by way of a maximum of two passages 26 (in this embodiment)
which are sequentially aligned therewith at any given time, the nozzle being
positioned within the hub 10 so that the coolant fluid flow is directed specifically
to the desired contact region between the wheel 10 and work-piece (not shown).
In other embodiments, the nozzle length could be greater so as to overlap with an arrangement of three or more passages 26 at any given time. However,
the preferred arrangement is that shown in the drawings where the nozzle can
communicate with a maximum of two passages 26.
In still further embodiments, and depending upon the particular
requirements, two nozzles can be employed for the delivery of two types of fluid
(liquid or gas)
The actual position at which the nozzle part 28 is disposed within the hub chamber 18 can be selected by rotating the nozzle part 28 around the chamber 18
to a new fixed position, thus enabling fluid to be supplied at any required location
around the external surface of the grinding wheel where a working zone is located.
The grinding wheel of Figs, 8-11 is in many respects similar to that of
Figs. 1-4. It comprises a hub 101 mounted on a spindle (not shown) for rotation
about a horizontal central axis 102 and having a plurality of arcuate abrasive
sections 103 disposed around its periphery which are spaced apart
circumferentially by gaps 104 forming respective channels disposed between
adjacent arcuate abrasive sections 103. The grinding wheel hub 101 is formed on
one side with a large circular recess 105. As best seen in Fig. 11 the recess 105 has
a peripheral surface 106 which is of angular (or part circular in Fig. 3) transverse
section whereby effectively to define an annular chamber 107 within the hub 101.
Associated with each gap/channel 104 is a respective reservoir 109 formed as a
recess in the wheel's peripheral surface.
Extending between the peripheral surface 106 of the recess 105/chamber
107 and the outer peripheral surface of the hub 101 is a plurality of passages/holes
108 which in this embodiment comprise straight bores of uniform rectangular (or
circular in Fig, 3) section. The radially outermost end of each passage 108
communicates with a respective reservoir 109 and a respective one of the gaps 4
between adjacent pairs of the arcuate abrasive sections 103.
Disposed within the hub recess 105 is a fluid dispensing nozzle-shoe 110 which is initially in physical contact with the wheel hub surface 106. Similarly to
the earlier embodiment, the minimal radial distance (almost approaching to zero)
between the nozzle-shoe 110 and the hub surface 106 Is formed automatically as a
result oϊ iheir frictional Interaction which causes wear of the nozzle outer surface
at a depth necessary to only avoid further physical contact between these surfaces.
Accordingly the entire nozzle-shoe outer surface is also automatically shaped to
conform to the shape of the adjacent inner peripheral surface 106 in both axial and
radial planes. In the radial plane, as seen in Fig. 8, the nozzle-shoe 110 has an
arcuate shape which is elongated along the circumferential path of the surface 106
to cover the inlets of at least two of the passages 108. The radii of the arcuate
outer surface of the nozzle-shoe 110 and the adjacent inner peripheral surface 106
of the wheel are preferably the same. As in the earlier embodiment, when the hub
101 is rotated about the hub axis 102, the nozzle-shoe outlet channel (indicated in
phantom at 112) is arranged to coincide sequentially with each of the opposed
passages 108, whereby there is momentary alignment between nozzle-shoe outlet
channel axis 113 and the hub passage axis 114, so that the stream of fluid
lubricant produced from the nozzle-shoe outlet channel 112 is in direct
communication with the workpiece surface (not shown) through the straight line
via hub passages 108.
Preferably the mouth of the outlet channel 112 of the nozzle-shoe 110 is
shaped to be smaller or to match the width of the mouths of the hub passages 108
emerging from the inner peripheral surface 106, the nozzle-shoe preferably
providing fluid flow into inlets of no more than two hub passage at a time, so that
the outward fluid flow from the wheel periphery is attained simultaneously from the outlet ends of only the same two hub passages.
The distances between inner mouths of neighbouring hub passages 108 on
the inner peripheral surface 106 of the hub chamber 107 are diminished preferably
to zero, to form a knife edge 191, therefore minimising the fluid restriction by the
wheel hub and providing smooth fluid flow into said hub inner passages.
Advantageously, fluid flow is injected from the nozzle-shoe outlet channel
112 into the hub inner passages 108 at high velocity by pressurising the fluid and
thence increasing the flow-rate through the predetermined number of hub passages
108 beyond the flow-rate that can be achieved by only centrifugal effect of the rotating wheel.
As seen from Fig. I 5 abrasive segments 103 from one or from both ends
are shaped to form a non-orthogonal angle φ relative to the tangent 115 drawn
through the point of intersection 116 between the surface of the abrasive segment
end and the wheel peripheral surface. Respective pairs of the abrasive segments
form a fluid passage 104 being disposed at the angle φ so as to assist fluid flow
outwardly from the grinding wheel during the rotation at high speed.
In some embodiments, the circumferential extent of the mouth of the outlet
channel 112 of the nozzle-shoe 110 is smaller than or equal to the extent of the
mouths of the hub passages 108 where they emerge from the inner peripheral surface 106, so that the nozzle-shoe supplies fluid to no more than two of the passages 108 at any given moment.
Viewed in the axial plane (Fig. 1 1) the nozzle-shoe has a radially outer
portion formed as a truncated, outwardly convergent "'V" shape. The inner peripheral surface 106 of the wheel has a complementary shape, so that together
these parts form at least a partial seal against egress of fluid. C ontinuous friction
in this region may lead to undesirable wear of the nozzle outer surface material
(graphite). In the present embodiment the nozzle-shoe 1 10 is made from two
materials, the main body being preferably metallic material more preferably steel,
whereas the outlet end 11 1 is a non-metallic material, preferably graphite, thus
allowing frictional interaction with the material of the rotating wheel hub 101,
being preferably steel.
In the present invention the fluid i s supplied directly from the nozzle
channel 1 12 into the hub passages. 108 rather than v ia the wheel internal chamber
107. T his is different from the prior art dev ices discussed abov e. I his design
feature av oids interaction of the supplied fluid with other parts of the wheel hub
surface which would otherwise accelerate and spread the -supplied fluid along its
rotary, path, allow ing the fluid io enter more hub passages, than necessary for
localization of the fluid within the boundaries of the cutting zone. The alignment
of the nozzle channel 112 with the hub passage 108 as well as their dose location (almost approaching to zero) permits the fluid to be forced at high velocity into
the hub passages, thus achieving greater flowrate through the predetermined
number of passages than could be achieved by centrifugal effect of the rotating
wheel alone.
It is desirable in some cases to be able to change the region in which fluid emerges from the wheel, e.g. to match changes in the position of the workpiece.
To achieve this, the position of the nozzle-shoe 110 about the axis 102 is
adjustable by virtue of a mounting arrangement seen in Figs. 12 and 13. The
nozzle-shoe 110 is carried upon a radial arm 117 which in this embodiment is
rotatable through an angular range about the axis 102. The arm 117 is mounted on
a flange 119 which is itself mounted for rotation about axis 102 by virtue of a
shallow integral lip received in a bore 126 of a fixed base plate 122. Bolts 124
pass through arcuate slots 123 in the flange 119 and serve to lock the assembly in
a required angular position. The bolts are threadedly received in bores 127 of the
base plate, and there are multiple sets of these bores so that the bolts can be re-
sited to extend the range of angles through which the assembly can be adjusted.
The base plate 122 is mounted upon right angle brackets 125 through bolts 131
received in slots 128 in the base plate 122 and in slots 129 in the right angle
brackets, the former being perpendicular to the latter so that the base plate position
can be adjusted both horizontally and vertically.
The right angle brackets 125 are themselves mounted to the associated
machine through a plurality of slots 130 extending in the direction parallel to the
wheel hub axis. The slots 128, 129 and 130 provide for 3D movement of the
arrangement to align the flange's axis with the wheel's central axis 102.
The nozzle-shoe 1 10 is carried by the arm 117. Hence the nozzle-shoe 1 10
can be rotated through 360 degrees. Bolls 1 18 serve to lock the nozzle-shoe in place.
In the above described arrangements, fluid is delivered directly from the part forming a nozzle to the passages such as 26 through which the fluid is
delivered to the service of the tool. In contrast to many prior art devices, in the present arrangement little if * any fluid escapes into the internal space of the hub.
As a result, fluid delivery is effectively concentrated in the desired angular region. Several features contribute to this direct delivery of fluid to the passages 26. The
conformity of the shape of the nozzle part or nozzle shoe to the shape of Ihe internal circumferential surface of the hub is one such feature. The small spacing
between the nozzle parts and the hub surface is another and as explained above a
suitable spacing can be achieved simply by initially placing the two parts in
contact and allowing one to wear. The alignment of the passages in the nozzle
part with the passages 26 also assists in providing the required direct fluid
delivery. Finally the very close spacing of the mouths of the passages 26. forming
the knife edged vertices such as 191 is believed to assist in guiding/pumping the
fluid into the passages, it should be understood that a workable system need not
necessarily incorporate all of these features.
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