KIM DONG-RYUL (KR)
JEONG BOONG-GOON (KR)
CHA JU-EUN (KR)
PARK YOUNG-WHAN (KR)
NAM DAE-WOO (KR)
KIM HEE-JUNG (KR)
KIM DONG-RYUL (KR)
JEONG BOONG-GOON (KR)
CHA JU-EUN (KR)
PARK YOUNG-WHAN (KR)
NAM DAE-WOO (KR)
JP2006143758A | 2006-06-08 | |||
JP2005156998A | 2005-06-16 | |||
JP2006056822A | 2006-03-02 | |||
JPH0853521A | 1996-02-27 | |||
US4180529A | 1979-12-25 |
[CLAIMS]
[Claim 1]
An optical film comprising:
a graft copolymer that includes two types or more of (meth)acryl
based resins that have different glass transition temperatures.
[Claim 2]
The optical film as set forth in claim 1, wherein the optical film
further comprises a resin that has styrene or derivatives thereof.
[Claim 3]
The optical film as set forth in claim 1 or 2, wherein the (meth)acryl
based resin includes a (meth)acryl based monomer that has or does not have
at least one of substituent that is selected from an alkyl group, an
alkylene group and an aromatic group, having 1 to 12 carbon atoms.
[Claim 4]
The optical film as set forth in claim 3, wherein the (meth)acryl
based monomer includes one or more that are selected from the group
consisting of butyl (meth)acrylate, ethyl (meth)acrylate, methyl
(meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate,
t-butyl (meth)acrylate, pentyl (meth)acrylate, n-octyl (meth)acrylate,
n-tetradecyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate and benzyl (meth)acrylate.
[Claim 5]
The optical film as set forth in claim 3, wherein the (meth)acryl
based resin includes a (meth)acrylic acid ester based monomer that has
one or more functional groups that are selected from the group consisting
of a (meth)acrylic acid ester based monomer that includes hydroxy; a
(meth)acrylic acid ester based monomer that includes epoxy; and a
(meth)acrylic acid ester based monomer that icnludes carboxylic acid.
[Claim 6]
The optical film as set foth in claim 5, wherein the (meth)acryl
based resin further includes one or more monomers that are selected from
the group consisting of a vinyl cyanide monomer, a maleimide monomer and
a vinyl monomer that includes an aromatic ring.
[Claim 7]
The optical film as set foth in claim 1 or 2, wherein in the case
of at least one of the (meth)acryl based resins that have the different
glass transition temperatures, the glass transition temperature is less
than 0 ° C , and in the case of at least one of the (meth)acryl based resins,
the glass transition temperature is 0°C or more.
[Claim 8] The optical film as set forth in claim 7, wherein the (meth)acryl
based resin in which the glass transition temperature is 0 ° C or more
includes methyl methacrylate (MMA) in an amount of 50 mol% or more.
[Claim 9)
The optical film as set forth in claim 7, wherein the (meth)acryl
based resin in which the glass transition temperature is less than 0°C
includes a (meth)acryl based monomer that is selected from the group
consisting of butyl (meth)acrylate, ethyl (meth)acrylate, methyl
(meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate,
t-butyl (meth)acrylate, pentyl (meth)acrylate, n-octyl (meth)acrylate,
n-tetradecyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl
(meth)acrylate and benzyl (meth)acrylate.
[Claim 10]
The optical film as set forth in claim 7, wherein the (meth)acryl
based resin in which the glass transition temperature is less than 0°C
further includes a (meth)acrylic acid ester based monomer that has one
or more functional groups that are selected from the group consisting of
a (meth)acrylic acid ester based monomer that includes hydroxy! a
(meth)acrylic acid ester based monomer that includes epoxy! and a
(meth)acrylic acid ester based monomer that icnludes carboxylic acid. [Claim 11]
The optical fi Im as set forth in claim 10, wherein the (meth)acrylic
acid ester based monomer that has the functional group is included in the
(meth)acryl based resin in which the glass transition temperature is 0°C
or more, in the amount in the range of 0.1 to 50 mole%.
[Claim 12]
The optical film as set forth in claim 7, wherein the graft copolymer
has a structure in which one or more types of (meth)acryl based resins
in which the glass transition temperature is less than 0°C form a main
chain and one or more types of (meth)acryl based resins in which the glass
transition temperature is 0°C or more form a side chain.
[Claim 13]
The optical film as set forth in claim 7, wherein among the graft
copolymers, the (meth)acryl based resin in which the glass transition
temperature is less than 0 ° C and the (meth)acryl based resin in which the
glass transition temperature is 0°C or more are included in the weight
ratio in the range of 95:5 to 5:95.
[Claim 14]
The optical film as set forth in claim 1 or 2, wherein the graft
copolymer has a weight average molecular weight in the range of 50000 to 2000000, and a number average molecular weight in the range of 10000 to
1000000.
[Claim 15]
The optical film as set forth in claim 2, wherein the resin that
has the styrene or derivatives thereof includes the styrene or the
derivatives thereof in the amount of 30 % by weight or more.
[Claim 16]
The optical film as set forth in claim 2, wherein the weight ratio
of the resin that has the graft copolymer and the styrene or the derivatives
thereof is in the range of 5:95 to 95:5.
[Claim 17]
The optical film as set forth in claim 2, wherein the optical film
includes the styrene or the derivatives thereof in the amount in the range
of 20 to 95 % by weight.
[Claim 18]
A method of producing an optical film comprising:
a) producing a first (meth)acryl based resin comprising a first
(meth)acryl based monomer;
b) introducing a functional group capable of being reacted with a
radical, to a main chain of the first (meth)acryl based resin; c) radical polymerizing a second (meth)acryl based monomer in
respects to the modified first (meth)acryl based resin that is obtained
in the step b) to produce a graft copolymer in which the second (meth)acryl
based resin that has the different glass transition temperature from that
of the first (meth)acryl based resin is subjected to the graft
polymerization in respects to the first (meth)acryl based resin; and
d) forming the film by using the graft copolymer that is obtained
in the step c).
[Claim 19]
The method of producing an optical film as set forth in claim 18,
wherein step d) is a step for blending the graft copolymer that is obtained
in the step c) and the resin that has the styrene or the derivatives thereof
with each other, and a step for forming the film by using the blended resin.
[Claim 20]
The method of producing an optical film as set forth in claim 18
or 19, wherein step b) is a step for introducing a -SH group into a main
chain of the first (meth)acryl based resin.
[Claim 21]
The method of producing an optical film as set forth in claim 18
or 19, wherein in the step c), a polymerization initiator is used in a weight ratio in the range of 0.01 to 5 in respects to the second (meth)acryl
based monomer.
[Claim 22]
The method of producing an optical film as set forth in claim 18
or 19, wherein step d) uses an extrusion molding method, an inflation
shaping method, or a solution softening method.
[Claim 23]
A retardation film comprising:
a graft copolymer comprising two or more types of (meth)acryl based
resins in which glass transition temperatures are different from each
other; and
a resin that has styrene or derivatives thereof,
wherein a thickness retardation (R t h) > 0, and an in-plane
retardation (R in ) ≠ 0.
[Claim 24]
The retardation film as set forth in claim 23, wherein the
(meth)acryl based resin includes a (meth)acryl based monomer that has or
does not have at least one substituent that is selected from the group
consisting of an alkyl group, alkylene and aromatics, having 1 to 12 carbon
atoms. [Claim 25]
The retardation film as set forth in claim 24, wherein the
(meth)acryl based resin includes a (meth)acrylic acid ester based monomer
that has one or more functional groups that are selected from the group
consisting of a (meth)acrylic acid ester based monomer that includes
hydroxy! a (meth)acrylic acid ester based monomer that includes epoxy;
and a (meth)acrylic acid ester based monomer that icnludes carboxylic
acid.
[Claim 26]
The retardation film as set forth in claim 24, wherein the the
(meth)acryl based resin further comprises one or more monomers that are
selected from the group consisting of a vinyl cyanide monomer, a maleimide
monomer and a vinyl monomer that includes an aromatic ring.
[Claim 27]
The retardation film as set forth in claim 23, wherein in at least
one of two or more types of the (meth)acryl based resins in which the glass
transition temperatures are different from each other, the glass
transition temperature is less than 0 ° C , in at least one of the (meth)acryl
based resins, the glass transition temperature is more than 0°C , and the
weight ratio of the (meth)acryl based resin in which the glass transition temperature is less than 0°C and the (meth)acryl based resin in which the
glass transition temperature is more than 0°C is in the range of 95:5 to
5:95.
[Claim 28]
The retardation film as set forth in claim 27, wherein the
(meth)acryl based resin in which the glass transition temperature is more
than 0°C includes methyl methacrylate (MMA) in the amount of more than
50 mol%.
[Claim 29]
The retardation film as set forth in claim 27, wherein the
(meth)acryl based resin in which the glass transition temperature is less
than 0°C includes a (meth)acryl based monomer that is selected from the
group consisting of butyl (meth)acrylate, ethyl (meth)acrylate, methyl
(meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate,
t-butyl (meth)acrylate, pentyl (meth)acrylate, n-octyl (meth)acrylate,
n-tetradecyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl
(meth)acrylate and benzyl (meth)acrylate.
[Claim 30]
The optical film as set forth in claim 27, wherein the (meth)acryl
based resin in which the glass transition temperature is less than 0°C further includes a (meth)acrylic acid ester based monomer that has one
or more functional groups that are selected from the group consisting of
a (meth)acrylic acid ester based monomer that includes hydroxy; a
(meth)acrylic acid ester based monomer that includes epoxy; and a
(meth)acrylic acid ester based monomer that icnludes carboxylic acid in
the (meth)acryl based resin in the amount of 0.1 to 50 mole%.
[Claim 31]
The optical film as set forth in claim 27, wherein the graft
copolymer has a structure in which one or more types of (meth)acryl based
resins in which the glass transition temperature is less than 0 ° C form
a main chain and one or more types of (meth)acryl based resins in which
the glass transition temperature is 0 ° C or more form a side chain.
[Claim 32]
The optical film as set forth in claim 23, wherein in the graft
copolymer has a weight average molecular weight in the range of 50000 to
2000000, and a number average molecular weight in the range of 10000 to
1000000.
[Claim 33]
The optical film as set forth in claim 23, wherein the resin that
has the styrene or the derivatives thereof includes the styrene or the derivatives thereof in the amount of 30 % by weight or more.
[Claim 34]
The optical film as set forth in claim 23, wherein the weight ratio
of the resin that has the graft copolymer and the styrene or the derivatives
thereof is in the range of 5:95 to 95:5.
[Claim 35]
The retardation film as set forth in claim 23, wherein the
retardation film includes the styrene or the derivatives thereof in the
amount in the range of 20 to 95 % by weight.
[Claim 36]
A method of producing the retardation film according to any one of
claims 23 to 35, comprising:
a) blending a graft copolymer that includes two or more types of
(meth)acryl based resins in which the glass transition temperatures are
different from each other and a resin that has styrene or derivatives
thereof with each other;
b) forming the film by using the blending resin that is obtained
in the step a) ; and
c) uniaxially or biaxially stretching the film.
[Claim 37] A liquid crystal display device comprising a liquid crystal cell,
and a first polarizing plate and a second polarizing plate that are
positioned on both sides of the liquid crystal cell,
wherein the liquid crystal display device comprises one or more
optical films according to claim 1 or 2 that are positioned between at
least one of the first polarizing plate and the second polarizing plate
and the liquid crystal cell.
[Claim 38]
A liquid crystal display device comprising the retardation film
according to any one of claims 23 to 35.
[Claim 39]
A polarizing plate comprising an optical film that comprises a
polarizer, and a graft copolymer that includes two types or more of
(meth)acrylic resins that are positioned on a side or both sides of the
polarizer as a protection film and have different glass transition
temperatures.
[Claim 40]
The polarizing plate as set forth in claim 39, wherein the optical
film further comprises a resin that has styrene or derivatives thereof.
[Claim 41] A liquid crystal display device comprising a liquid crystal cell,
and a first polarizing plate and a second polarizing plate that are
positioned on both sides of the liquid crystal cell,
wherein at least one of the first polarizing plate and the second
polarizing plate is a polarizer and a polarizing plate according to claim
39 or 40 that is positioned on a side or both sides as a protection film. |
[DESCRIPTION]
[Invention Title]
OPTICAL FILMS, PHASE DIFFERNCE FILMS, AND LCD COMPRISING THE SAME
[Technical Field]
The present invention relates to an optical film, a retardation
film, a method of producing the same, and a polarizing plate and a liquid
crystal display device that includes the optical film or the retardation
film. More particularly, the present invention relates to an optical film
in which the mechanical properties and the optical properties are improved
and which includes a (meth)acryl based resin, a retardation film, a method
of producing the same, and a polarizing plate and a liquid crystal display
device that includes the optical film or the retardation film. This
application claims priority benefits from Korean Patent Application Nos.
10-2007-0058248, filed on June 14, 2007, and 10-2007-0109747, filed on
October 30, 2007, the entire content of which is fully incorporated herein
by reference.
[Background Art]
In the case of an acryl based resin, because of its low cost and
high transparency, it is useful as a resin for a film. However, an
acrylate film that includes an acryl based resin has a problem in that
since the aerylate film has the poor mechanical properties, it is
insufficient to produce the acrylate film as a desired film. In order
to improve this, an effort in which the acrylate film is produced by using
a material that is obtained by polymerizing the resin after a soft segment
is added to the acryl based resin has been made, but it is required that
a film having the desirable mechanical properties is developed.
In addition, the film that is produced by using the styrene based
resin is a material that shows an optical anisotropic property in which
a refractive index is increased in a direction that is vertical to the
alignment direction when the resin is stretched and aligned. It is known
that the resin is useful to produce the film having the positive thickness
retardation value (R t h) by stretching it. In addition, the styrene based
resin has advantages of excellent economical efficiency and transparency.
However, there are problems of insufficient heat resistance and poor
mechanical properties, except that the film is produced in conjunction
with costly special monomer.
[Disclosure]
[Technical Problem]
The present inventors have studied to solve the problems occurring
in the related art and found that when a specific type of (meth)acryl based
copolymer is used to produce the film, the copolymer has excellent
mechanical properties and optical properties, so that it can be shown
excellent effect when it is applied as a material for optical film, and
in case of using more styrene resin, it can be shown high economical
efficiency and excellent properties when it is applied as an optical film
or a retardation film.
Therefore, it is an object of the present invention to provide an
optical film in which the mechanical properties are improved and which
includes a (meth)acryl based resin, a retardation film, a method of
producing the same, and a polarizing plate and a liquid crystal display
device that includes the optical film or the retardation film.
[Technical Solution]
In order to accomplish the above object, the present invention
provides an optical film comprising a graft copolymer that includes two
types or more of (meth)acrylic resins that have different glass transition
temperatures. The optical film may further comprise a resin that has
styrene or derivatives thereof.
In addition, the present invention provides a method of producing
an optical film comprising the steps of a) producing a first (meth)acryl
based resin comprising a first (meth)acryl based monomer ; b) intorducing
a functional group that is capable of being reacted with a radical to a
main chain of the first (meth)acryl based resin; c) radical polymerizing
a second (meth)acryl based monomer in respects to the modified first
(meth)acryl based resin that is obtained in step b) to produce a graft
copolymer in which the second (meth)acryl based resin that has the
different glass transition temperature from that of the first (meth)acryl
based resin is subjected to the graft polymerization in respects to the
first (meth)acryl based resin; and d) forming a film by using the graft
copolymer that is obtained in step c).
In step d), before the film is formed, the film can be formed by
blending the graft copolymer and the resin that has the styrene or the
derivatives thereof with each other and forming the film by using the
blended resin.
In addition, the present invention provides a retardation film
comprising a graft copolymer that includes two or more types of (meth)acryl
based resins in which glass transition temperatures are different from
each other; and a resin that has styrene or derivatives thereof, in which
a thickness retardation (R t h) > 0, and an in-plane retardation (R in ) ≠ 0.
In addition, the present invention provides a method of producing
the retardation fi Im comprising the steps of a) blending a graft copolymer
that includes two or more types of (meth)acryl based resins in which the
glass transition temperatures are different from each other and a resin
that has a styrene or derivatives thereof with each other; b) forming the
film by using the blending resin that is obtained in the step a); and c)
uniaxial Iy or biaxial Iy stretching the film.
In addition, the present invention provides a liquid crystal
display device comprising a liquid crystal cell ; a first polarizing plate
and a second polarizing plate that are positioned on both sides of the
liquid crystal cell; and one or more optical films that comprises a graft
copolymer that includes two types or more of (meth)acrylic resins that
have different glass transition temperatures and are positioned between
at least one of the first polarizing plate and the second polarizing plate
and the liquid crystal cell . The optical filmmay further comprise a resin
that has styrene or derivatives thereof.
In addition, the present invention provides a liquid crystal
display device that comprises the retardation film.
In addition, the present invention provides a polarizing plate
comprising an optical film that comprises a polarizer, and a graft
copolymer that includes two types or more of (meth)acrylic resins that
are positioned on a side or both sides of the polarizer as a protection
film and have different glass transition temperatures. The optical film
may further comprise a resin that has styrene or derivatives thereof.
In addition, the present invention provides a liquid crystal
display device comprising a liquid crystal cell ; a first polarizing plate
and a second polarizing plate that are positioned on both sides of the
liquid crystal cell", and at least one of the first polarizing plate and
the second polarizing plate is a polarizer and a polarizing plate that
includes an optical film that includes a graft copolymer that includes
two types or more of (meth)acrylic resins that have different glass
transition temperatures and is positioned on a side or both sides as a
protection film. The optical film may further comprise a resin that has
styrene or derivatives thereof.
[Advantageous Effects]
An optical film and a retardation film according to the present
invention comprises a graft copolymer comprising two types or more of
(meth)acryl based resins that have different glass transition
temperatures. Since the mechanical properties and the optical properties
are excellent, the film according to the present invention can be usefully
used for various puroposes, in particular, can be usefully used as the
protection film of the polarizing plate. Since the mechanical properties,
the heat resistance, and the optical properties are excellent , it isuseful
to simply produce an excellent liquid crystal display device at low cost.
[Description of Drawings]
FIG. 1 is a view that schematically illustrates a structure of a
liquid crystal display device in which an optical film according to the
present invention is applied as a protection film of a polarizing plate.
[Best Mode]
Hereinafter, the present invention will be described in more
detail .
An optical film according to the present invention is characterized
in that the optical film comprises a graft copolymer comprising two types
or more of (meth)acrylic resins that have different glass transition
temperatures. Since the optical film comprising the graft copolymer as
described above according to the present invention has the more excellent
mechanical properties and optical properties as compared to a conventional
acryl based film, the optical film according to the present invention can
be usefully used for various puroposes. In addition, the present invention
has the effect in which the mechanical properties of the film are improved
by adding the graft copolymer to the resin that has styrene or derivatives
thereof. In the present specification, it is construed that the
(meth)acryl based resin includes all the acryl based resin and the
methacryl based resin.
In the present invention, it is preferable that two types or more
of (meth)acryl based resins that have different glass transition
temperatures do not have compatibility to each other. It is preferable
that in the case of at least one of the (meth)acryl based resins, the glass
transition temperature is less than 0°C , and in the case of at least one
of the (meth)acryl based resins, the glass transition temperature is 0 ° C
or more. It is preferable that the polymer chain forming a main chain
in the graft copolymer is the (meth)acryl based resin in which the glass
transition temperature is less than 0°C.
The (meth)acryl based resin is not limited, but may be produced
by polymerizing the (meth)acryl based monomer. If necessary, an
additional comonomer may be added.
As the (meth)acryl based monomer, it has an alkyl group having 1
to 12 carbon atoms, and preferably an alkyl group having 2 to 8 carbon
atoms, an alkylene group, and an aromatic substituent. Examples of the
(meth)acrylic acid ester based monomer that has the alkyl group having
1 to 12 carbon atoms may include monomers that are selected from the group
consisting of butyl acrylate, butyl methacrylate, 2-ethyl hexyl acrylate,
2-ethyl hexyl methacrylate, methyl acrylate, methyl methacrylate, ethyl
acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate,
iso-propyl acrylate, iso-propyl methacrylate, t-butyl acrylate, t-butyl
methacrylate, pentyl acrylate, pentyl methacrylate, n-octyl acrylate,
n-octyl methacrylate, iso-nonyl acrylate, iso-nonyl methacrylate,
n-tetradecyl acrylate, n-tetradecyl methacrylate, lauryl acrylate,
lauryl methacrylate, benzyl acrylate, benzyl methacrylate, and they may
be used alone or in a mixture of two or more species. However, the present
invention is not limited thereto.
In order to produce the (meth)acryl based resin, a (meth)acrylic
acid ester based monomer that has a functional group may be added.
Specific examples of the (meth)acrylic acid ester based monomer may
include a (meth)acrylic acid ester based monomer that includes hydroxy
such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate,
4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate,
2-hydroxyethylene glycol (meth)acrylate, 2-hydroxypropylene glycol
(meth)acrylate; a (meth)acrylic acid ester based monomer that includes
epoxy such as 2-glycidyl (meth)acrylate; and a (meth)acrylic acid ester
based monomer that icnludes carboxylic acid such as acrylic acid,
methacrylic acid, acrylic acid dimer, itaconic acid, maleic acid, maleic
anhydride, crotonic acid, β-carboxyethyl acrylate, and they may be used
alone or in a mixture of two or more species. However, the present
invention is not limited thereto.
The (meth)acryl based resin may further include, in addition to
the above monomer, other monomers. For example, a vinyl monomer that
includes a vinyl cyanide monomer, a maleimide monomer, and an aromatic
ring.
Acrylonitrile and the like are used as the vinyl cyanide monomer.
Examples of the maleimide monomer include N-phenyl maleimide,
N-cyclohexyl maleimide, N-methyl maleimide, N-butyl maleimide and the
like. Specific examples of the vinyl monomer that includes the aromatic
ring include one or more compounds that are selected from the group
consisting of a styrene based monomer, in detail, styrene, α-methyl
styrene, 3-methyl styrene, p-methyl styrene, p-ethyl styrene, p-propyl
styrene, 4-(p-methylphenyl) styrene, 1-vinyl naphthalene,
p-chlorostyrene, m-chlorostyrene and p-nitrostyrene, but not limited
thereto.
Any monomers in which the glass transition temperature of a
homopolymer of each of them is 0 ° C may be used as the monomer that is
capable of producing the (meth)acryl based resin in which the glass
transition temperature is 0 ° C or more among the monomers. In the present
invention, representatively, methylmethacrylate (MMA) may be mainly used.
It is preferable that the content of methylmethacrylate is in the amount
of 50 mole% or more in the (meth)acryl based resin.
In order to produce the (meth)acryl based resin that has the glass
transition temperature of 0°C or more, in addition to the above monomer,
a monomer in which the glass transition temperature of the homopolymer
is less than 0°C may be used as the comonomer. In this case, it may be
used while the amount thereof may be controlled so that the glass
transition temperature of the copolymer is 0°C or more.
In addition, among the monomers, a representative example of the
monomer that is capable of producing the (meth)acryl based resin in which
the glass transition temperature is less than 0°C may include
butylacrylate (BA), and in addition to this, examples of the monomer may
include butyl (meth)acrylate, ethyl (meth)acrylate, methyl
(meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate,
t-butyl (meth)acrylate, pentyl (meth)acrylate, n-octyl (meth)acrylate,
n-tetradecyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl
(meth)acrylate, benzyl (meth)acrylate and the like, and these monomers
may be used alone or in a mixture of two or more species.
In particular, in the case of when the (meth)acryl based resin in
which the glass transition temperature is less than 0°C forms a main chain
of the graft copolymer, a method in which a functional group that is capable
of being reactedwith radicals is introduced in the (meth)acryl based resin
in which the glass transition temperature is less than 0 ° C may be used
so that the resin having the different glass transition temperature, for
example, the (meth)acryl based resin in which the glass transition
temperature is 0°C or more is subjected to the graft polymerization in
conjunction with the main chain of the copolymer. At this time, in order
to introduce a functional group that is capable of being reacted with
radicals in the (meth)acryl based resin in which the glass transition
temperature is less than 0°C, in addition to the above (meth)acryl based
monomer , it is preferable to add the (meth)acryl ic acid ester based monomer
that has the functional group.
Examples of the (meth)acrylic acid ester based monomer that has
the functional group may include a (meth)acrylic acid ester based monomer
that includes hydroxy such as 2-hydroxyethyl (meth)acrylate,
2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate,
6-hydroxyhexyl (meth)acrylate, 2-hydroxyethylene glycol (meth)acrylate,
2-hydroxypropylene glycol (meth)acrylate; a (meth)acrylic acid ester
based monomer that includes epoxy such as 2-glycidyl (meth)acrylate; and
a (meth)acrylic acid ester based monomer that icnludes a carboxylic acid
such as an acrylic acid, a methacrylic acid, an acrylic acid dimer, an
itaconic acid, a maleic acid, a maleic anhydride, a crotonic acid,
β-carboxyethyl acrylate, and they may be used alone or in a mixture of
two or more species. However, the present invention is not limited
thereto.
In order to produce the (meth)acryl based resin in which the glass
transition temperature is less than 0°C , in addition to the above monomer,
a monomer in which the glass transition temperature of the homopolymer
is 0°C or more may be used as the comonomer. In this case, it may be used
while the amount thereof may be controlled so that the glass transition
temperature of the copolymer is less than 0°C.
In the present invention, in the graft copolymer that includes two
or more types of (meth)acryl based resins in which the the glass transition
temperatures are different from each other, the (meth)acryl based resin
in which the glass transition temperature is low may form a main chain
of the (meth)acryl based resin, and the (meth)acryl based resin in which
the glass transition temperature is high may form a side chain, and vice
versa. In the present invention, it is preferable that in the graft
copolymer, the (meth)acryl based resin in which the glass transition
temperature is low form a main chain of the (meth)acryl based resin, and
the (meth)acryl based resin in which the glass transition temperature is
high may form a side chain. For example, in the graft copolymer, one or
more types of (meth)acryl based resins in which the glass transition
temperature is less than 0 ° C may form a main chain, and one or more types
of (meth)acryl based resins in which the glass transition temperature is
0°C or more may form a side chain.
In the graft copolymer, a weight average molecular weight is
preferably in the range of 50000 to 2000000, and more preferably in the
range of 50000 to 500000, and a number average molecular weight is
preferably in the range of 10000 to 1000000, and more preferably in the
range of 10000 to 300000.
In the present invention, the content ratio of the (meth)acryl
based resin in which the glass transition temperature is less than 0°C
and the (meth)acryl based resin in which the glass transition temperature
is 0°C or more is in the range of 95:5 to 5:95, and more preferably 90:10
to 10: 90.
In the present invention, as the resin that has the styrene or
derivatives thereof, the resin is not particularly limited if the resin
includes 30 % by weight or more of styrene or derivatives thereof therein.
In detail, examples of the resin that has styrene or derivatives thereof
and is capable of being used in the present invention may include
polystyrene, SAN (styrene acrylonitrile copolymer) and the like.
In the present invention, the graft polymer and the resin that has
styrene or derivatives thereof can be mixed with each other in a weight
ratio in the range of 95:5 to 5:95, and in particular, in order to show
the desired physical properties, it is preferable that styrene or
derivatives thereof is included in an amount of 20 % by weight or more
in the blending resin that is obtained after the blending.
According to an embodiment of the present invention, it is provided
a method of producing an optical film, which includes a) producing a first
(meth)acryl based resin that includes a first (meth)acryl based monomer ;
b) intorducing a functional group that is capable of being reacted with
a radical to a main chain of the first (meth)acryl based resin; c) radical
polymerizing a second (meth)acryl based monomer in respects to the
modified first (meth)acryl based resin that is obtained in the step b)
to produce a graft copolymer in which the second (meth)acryl based resin
that has the different glass transition temperature from that of the first
(meth)acryl based resin is subjected to the graft polymerization in
respects to the first (meth)acryl based resin; and d) forming the film
by using the graft copolymer that is obtained in the step c).
Before the film is formed in the step d) , after the graft copolymer
and the resin that has the styrene or the derivatives thereof is blended
with each other, the film may be formed by using the blended resin.
The step a) is a step for producing the first (meth)acryl based
resin, and in order to introduce the functional group that is capable of
being reacted with the radical to the main chain of the first (meth)acryl
based resin in the step b), which is performed in a next process, it is
preferable that the (meth)acrylic acid ester based monomer having various
functional groups is added to the first (meth)acryl based monomer.
Preferable examples of the (meth)acrylic acid ester based monomer that
has the functional group may include a (meth)acrylic acid ester based
monomer that includes hydroxy such as 2-hydroxyethyl (meth)acrylate,
2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate,
6-hydroxyhexyl (meth)acrylate, 2-hydroxyethylene glycol (meth)acrylate,
and 2-hydroxypropylene glycol (meth)acrylate; a (meth)acrylic acid ester
based monomer that includes epoxy such as 2-glycidyl (meth)acrylate! and
a (meth)acrylic acid ester based monomer that icnludes a carboxylic acid
such as an acrylic acid, a methacrylic acid, an acrylic acid dimer, an
itaconic acid, a maleic acid, a maleic anhydride, a crotonic acid,
β-carboxyethyl aerylate, but is not limited thereto. The amount of the
(meth)acrylic acid ester based monomer that has the functional group which
is added to produce the first (meth)acryl based resin is in the range of
0.1-50 mol%, and more preferably in the range of 0.1 - 10 mol%.
Subsequently, the step b) is a step in which a functional group
that is capable of being reacted with a radical is introduced into the
main chain of the first (meth)acryl based resin that is produced in the
step a). Examples of the functional group that is capable of being reacted
with the radical include the -SH group.
In detail, in an embodiment of the step b), as a method for
introducing the -SH group to the first (meth)acryl based resin, a method
that comprises a step for esterifying a hydroxy group or a carboxylic group
and amercaptoacetic acid, mercapto alcohol , or mercapto ester in the resin
under the presence or absence of a catalyst may be used. In this step,
the amount of the -SH group that is capable of being introudced in respects
to the first (meth)acryl based resin may be various according to the
reaction condition. For example, the concentration of the -SH group may
be variously introduced by controlling the degree of esterification in
the amount of 0.1 - 100mole%, andmore preferably 50 - 100mole% in respects
to the functional group of the whole hydroxy group or the carboxyl group.
Examples of the catalyst that is capable of being used in the step
b) may representatively include an acid catalyst. Examples of the acid
catalyst that is capable of being used according to this may include an
inorganic salt of a sulfuric acid or a chloric acid, an organic acid such
as a methane sulfonic acid, a paratoluene sulfonic acid and the like, a
Lewis acid such as a boronic acid and the like and the like. The amount
of the acid catalyst that is used in the step b) is not limited.
The first (raeth)acryl based resin into which the mercapto group
is introduced may act as a chain transfer agent in the course of a next
radical polymerizing, and function to provide an active site of the graft
polymerization (see [Journal of Polymer Science 1959, ρ411 - 423]).
In the step c), a second (meth)acryl based monomer may be added
in respects to the modified first (meth)acryl based resin that is obtained
in the step b) and radical polymerized to produce a graft copolymer in
which the second (meth)acryl based resin that has the different glass
transition temperature from that of the first (meth)acryl based resin is
subjected to the graft polymerization in respects to the first (meth)acryl
based resin.
In the step c), the addition amount of the modified first
(meth)acryl based resin that is obtained in the step b) may be generally
variously controlled in the range of 1 to 50 parts by weight in respects
to 100 parts by weight of the second (meth)acryl basedmonomer . The second
(meth)acryl based monomer means a (meth)acryl based monomer that is
capable of being included in the second (meth)acryl based resin that has
the different glass transition temperature from that of the first
(meth)acryl based resin, and an example thereof is as described above.
In the method of producing the optical film according to the present
invention, the first (meth)acryl based resin is a (meth)acryl based resin
in which the glass transition temperature is less than 0°C , and the second
(meth)acryl based resin is a (meth)acryl based resin in which the glass
transition temperature is more than 0°C.
In the step c) , in addition to the second (meth)acryl basedmonomer ,
the (meth)acrylic acid ester based monomer that has the functional group
maybe further added. Preferable examples of the (meth)acrylic acid ester
based monomer that has the functional group are the same as those that
are capable of being used in the step a).
As a radical polymerization in the step c, a method that is known
in the art maybe used, and the scope of the present invention is not limited
to the polymerization method. For example, a bulk polymerization, a
solution polymerization, a suspension polymerization, an emulsion
polymerization and the like may be possible, but are not limited thereto.
As the polymerization initiator, for example, an initiator that
is activated by heating or an initiator that is activated by light may
be used. In detail, the initiator that is activated by heating such as
an azo compound such as azobisGsobutylonitri Ie) , a peroxid compound such
as benzoyl peroxide and the like, or an initiator that is activated by
light such as benzophenone, benzoine ethyl ether, 2,2'-dimetoxy-2-phenyl
acetophenoen and the like may be used, but are not limited thereto. The
amount of the polymerization initiator is not limited, but in order to
obtain an appripriate molecular weight of the graft copolymer that is
obtained finally, in general , in respects to the second (meth)acryl based
monomer, it is preferable that the weight ratio is in the range of 0.01
to 5, and more preferably, the weight ratio is in the range of 0.1 to 1.
Inaddition, in order to appropriately control the molecular weight ,
a chain transfer agent may be added. As an appropriate chain transfer
agent, a mercaptane system such as dodecyl mercaptane, lauryl mercaptane
or alpha methyl styrene dimer and the like are appropriate.
The reaction temperature of the polymerization may vary slightly
for the balance in respects to the other polymerization conditions, and
may be generally in the range of 30 ~ 130"C , preferably 40 ~ 120 0 C , and
more preferably 40 ~ 90°C. In addition, the reaction time is different
according to the reaction conditions such as the reaction temperature,
the type of monomer, or the concentration, but may be generally in the
range of 2 ~ 24 hours. While the radical polymerization is performed,
the block copolymer may further include a filler, a reinforcing agent,
a stabilizer, a coloring agent, and antioxidant, if necessary.
Examples of the solvent that is used in the polymerization may
include ethers such as tetrahydrofuran, diethyl ether, and dioxane,
hydrocarbons such as n-hexane, petroleum ether, toluene, bezene, and
xylene, alcohols such as methanol, ethanol, and isopropanol, ketones such
as acetone, methyl ethyl ketone, and methyl isobutylketone, acetonitrile,
N,N-dimethyl formamide, and dimethyl sulfoxide. Such solvents may be used
singly or in combination of two or more. The polymerization reaction is
preferably performed under inert gas atmosphere. Examples of the inert
gas may include nitrogen gas and argon gas.
In the above method, the molecular weight, the degree of graft and
thermal stability of the graft copolymer can be controlled by controlling
the amount of a precursor, a polymerization initiator, and the second
(meth)acryl based monomer for intorducing a functional group that is
capable of being reacted with a radical to a main chain of the first
(meth)acryl based resin.
In step d) , the graft copolymer may be used to produce the optical
film by using a general film producing method such as an extrusion shaping
method, an inflation shaping method, or a solution softening method as
a primary shaping processing process. It is preferable that the optical
film is used itself, that is, while the optical film is not stretched,
for the industrial used, and in the next step, a retardation difference
may be provided by a stretching processing operation that is a secondary
shaping processing process to use the optical film as the retardation film.
In step d), in the case of when the copolymer is blendedwith styrene
or the derivatives thereof, the blending condition is not particularly
limited, and may be applied to an extrusion process that is generally
applied.
In addition, when the optical film according to the present
invention is produced, in addition to the above graft copolymer to improve
the productivity, a commercialized aery1 resin may be mixed. At this time,
the mixing ratio of the graft copolymer and the acryl based resin is not
particularly limited, and may be mixed in the range inwhich the mechanical
properties of the obtained optical film are not reduced. Preferably, the
mixing is possible so that the weight ratio between the graft copolymer
and the acryl based resin is in the range of 95:5 to 5:95, and more
preferably, the weight ratio is in the range of 80:20 to 20:80. In the
case of when the weight ratio of the acryl based resin is exceeded 95%,
it cannot have physical properties that are appropriate for the use as
the optical film. The specific type of the the acryl based resin is not
particularly limited, and a commercial type may be used. For example,
polymethyl methacrylate (PMMA) and the like may be used.
In the case of producing the film by using an extrusion shaping
method as the primary shaping process method, the film that has a
predetermined thickness can be produced by passing it through a thin
interval of a die that is called as a T -die. At this time, in order to
prevent poorness of the appearance by bubbling of the gas, it is preferable
that the graft copolymer is preliminarilyheated and dried at a temperature
in the range of 80 to 130 ° C . It is preferable that the extrusion shaping
is performed at a temperature that is sufficiently higher than a glass
transition temperature in which the graft copolymer is melted and flows
in order to suppress the alignment of the molecular chain. After passing
through the die, in order to cool and solidify the film that is present
in a melted state, a low temperature metal roller or a steal belt may be
used.
In the case of when the film is produced by using the solution
softening method as the primary shaping processing method, a solvent that
is capable of being used by each resin may be selected, and if necessary,
a plurality of solvents may be used. Specific examples of the solvent
that is capable of being used in the solution softening method may include
methylene chloride, chloroform, chlorobenzene, 1,4-dioxane,
1,3-dioxolane, tetrahydrofurane and the like, but are not limited thereto.
In particular , in order to control the volatilization rate, a good solvent
and a poor solvent may be combined with each other in respects to the graft
copolymer. When the drying in the solution softening method, according
to the settlement of the heating condition, bubbles or inner voids are
not formed in the film, and it is preferable that the concentration of
the residual solvent is 0.1 wt% or less.
It is preferable that the thickness of the optical film that is
produced by using the primary shaping processing by the above method is
in the range of 30 to 500 μm (micrometers).
In the case of when the optical film that is produced as described
above is additionally stretched, if the glass transition temperature of
the graft copolymer is Tg, it may be performed at a temperature in the
range of Tg - 20°C - Tg + 30°C. The glass transition temperature means
a temperature in the range of a temperature at which the storage elasticity
of the graft copolymer starts to be reduced to allow the loss elasticity
to be higher than the storage elasticity to a temperature at which the
alignment of the polymer chains becomes loose and thus vanishes. The
glass transition temperature may be measured by using a differential
scanning calorimeter (DSC).
The present invention provides a retardation film that comprises
a graft copolymer that includes two or more types of (meth)acryl based
resins in which glass transition temperatures are different from each
other; and a resin that has styrene or derivatives thereof. In the
retardation film, a thickness retardation (R t h) > 0, and an in-plane
retardation (R; n ) φ 0. It is preferable that the thickenss of the
retardation film is in the range of 30 to 200 μm (micrometers). It is
preferable that the in-plane retardation value of the retardation film
is in the range of 0 to +400 nm and the value of the thickness retardation
is in the range of 0 to +400 nm.
In the specification of the present invention, the thickness
retardation (R t h) and the in-plane retardation (R; n ) are defined as the
following equations:
R th = d{n z - (n x + n y )/2}
Ri n = d(n x - n y )
wherein, the χ-axis direction refractive index is n x , the y-axis
direction refractive index is %, the thickness direction refractive index
is n z , and the thickness of the film is d.
The retardation film according to the present invention may be
produced by after the film is shaped as described in the production method
of the optical film, (c) further uniaxial Iy or biaxial Iy stretching the
film. In the present invention, the film that includes the components
as described above may be uniaxial Iy stretched or uniaxial Iy stretched
while the stretching ratios of the biaxises to provide the retardation
film in which the thickness retardation (R t h) > 0 and the in-plane
retardation (Rj n ) ≠ 0. The retardation film may provide optical
properties that are required in a liquid crystal display device, in
particular, an IPS type of the liquid crystal display device.
The stretching, if the glass transition temperature of the blending
resin is Tg, may be performed at a temperature in the range of Tg - 20 0 C
~ Tg + 3O 0 C . The glass transition temperature means a temperature in the
range of a temperature at which the storage elasticity of the block
copolymer starts to be reduced to allow the loss elasticity to be higher
than the storage elasticity to a temperature at which the alignment of
the polymer chains becomes loose and thus vanishes. The glass transition
temperature may be measured by using a differential scanning calorimeter
(DSC) .
The stretching rate can be appropriately controlled according to
the retardation and the thickness of the film. In general, the strethcing
can be performed while the stretching rate that is calculated by the
following eqaution is in the range of 50 %/min to 500 %/min.
[Equation]
stretching speed (%/min) = {(width direction dimension after
stretching / width direction dimension before stretching) - 1} x 100 (%)
/ tiem needed for stretching (min)
In the method of producing the retardation film according to the
present invention, the stretching ratio may be appropriatly controlled
according to the retardation and the thickness of the film, and in general ,
the stretching can be performed in the range of 10% to 100%.
In addition, the present invention provides a liquid crystal
display device that comprises a liquid crystal cell; a first polarizing
plate and a second polarizing plate that are positioned on both sides of
the liquid crystal cell; and one or more optical films according to claim
1 or 2 that are positioned between at least one of the first polarizing
plate and the second polarizing plate and the liquid crystal cell and
include the graft copolymer that includes two or more types of the
(meth)acryl based resins in which the glass transition temperatures are
different from each other. Theoptical film may further include the resin
that includes styrene or derivatives thereof.
In addition, the present invention provides a liquid crystal
display that includes the retardation film.
In addition, the present invention provides a polarizing plate that
includes an optical film that comprises a polarizer and a graft copolymer
that includes two types or more of (meth)acrylic resins that are positioned
on a side or both sides of the polarizer as a protection film and have
different glass transition temperatures. The optical film may further
include a resin that has styrene or derivatives thereof.
In the case of disposing the optical film according to the present
invention to only one side of polarizer as the protection film, a
protection film that is known in the art may be positioned on the other
side thereof. Examples of the protection film disposed as a protection
film to the other side may include a triacetate cellulose (TAC) film, an
ROMP (ring opening metathesis polymerization) polynorbornene-based film,
an HROMP (ring opening metathesis polymerization followed by
hydrogenation) polymer film, which is obtained by hydrogenating a ring
opening metathesis polymerized cycloolefine-based polymer, a polyester
film, and an addition polymerization polynorbornene-based film. In
addition, a film made from a transparent polymer may be available as the
protection film, but is not limited thereto.
As a polarizer, a film which contains iodine or dichromatic dyes
and is made of polyvinyl alcohol (PVA) may be used. The polarizer may
be produced by applying iodine or dichromatic dyes on the PVA film.
However, the production method of the polarizing plate is not limited.
In the specification, the polarizer does not include the protective film,
and the polarizing plate includes the polarizer and the protective film.
In the polarizing plate according to the present invention, the
protection film and the polarizer may be combined by using the method that
is known in the art.
For example, the combination of the protection film and the
polarizer may be performedby using an attachment process using an adhesive.
That is, first, the adhesive is coated on the surface of the PVA film that
is the protective film of the polarizer or the polarizer by using a roll
coater, a gravure coater , abarcoater, a knife coater , a capillary coater,
or the like. Before the adhesive is completely dried, the protective film
and the polarizer are combined with each other using heat pressing or
pressing at normal temperature by means of a combination roll. When a
hot melt type adhesive is used, it is required that the heat pressing roll
is used.
Examples of the adhesive which is capable of being used to combine
the protection film and the polarizer include, but are not limited to,
a one- or two-liquid type polyvinyl alcohol (PVA) adhesive, a polyurethane
based adhesive, an epoxy based adhesive, a styrene-butadiene rubber (SBR)
based adhesive, a hot melt type adhesive and the like. If the polyurethane
based adhesive is to be used, it is preferable to use the polyurethane
based adhesive produced by using an aliphatic isocyanate compound which
does not cause yellowing due to light. If an one- or two-Iiquid type dry
laminate adhesive or an adhesive having relatively low reactivity in
respects to isocyanate and a hydroxy group is used, a solution type
adhesive which is diluted with an acetate solvent, a ketone solvent, an
ether solvent, or an aromatic solvent may be used. In this connection,
it is preferable that the adhesive have low viscosity of 5000 cps or less.
Preferably, the adhesive has excellent storage stability and light
transmittance of 90% or more at a wavelength of 400 to 800 nm.
A gluing agent may be used as long as it has desirable adhesiveness.
It is preferable that the gluing agent is sufficiently cured by heat or
ultraviolet rays after the combination so that mechanical strength
required in the adhesive is ensured, and interfacial adhesion strength
is large so that stripping does not occur as long as any one of both sides
of the film to which the gluing agent is attached is not destroyed.
Specific examples of the gluing agent may include natural rubber,
synthetic rubber, or elastomer having excellent optical transparency, a
vinyl chloride/vinyl acetate copolymer, polyvinyl alkyl ether,
polyacrylate, denatured polyolefin gluing agent, and a curable adhesive
containing a curing agent such as isocyanate.
In addition, the present invention provides a liquid crystal
display device that comprises a liquid crystal cell; a first polarizing
plate and a second polarizing plate that are positioned on both sides of
the liquid crystal cell; and at least one of the first polarizing plate
and the second polarizing plate is a polarizer and a polarizing plate that
is positioned on a side or both sides as a protection film and includes
the optical film including the graft copolymer that includes two or more
types of the (meth)acryl based resins in which the glass transition
temperatures are different from each other. The optical film may further
include the resin that includes styrene or derivatives thereof.
The optical film or the retardation film may be positioned in the
liquid crystal display device by one or two pieces. It is preferable that
the liquid crystal display device according to the present invention is
an IPS mode.
If the above liquid crystal display device is watched through
exemplified FIG. 1, it is as follows. In FIG. 1, the optical film
according to the present invention may be positioned as the protection
film on a side or both sides of the polarizing film of at least one of
the polarizing plate 11 and the polarizing plate 12. The optical film
according to the present invention may be positioned as the inner
protection film or as the outer protection film. In FIG. 1, the
retardation film is shown, but the presence of the retardation film is
not necessary. In addition, in FIG.1, a backlight is positioned at the
polarizing plate 12, but the backlight may be positioned at the polarizing
plate 11.
The liquid crystal display device that includes the polarizing
plate according to the present invention as described above may further
comprise the optical film according to the present invention between the
polarizing plate and the liquid crystal cell.
A better understanding of the present invention will be described
in light of the following Examples which are set forth to illustrate, but
are not to be construed to limit the present invention.
[Mode for Invention]
Example 1 - Production of the graft copolymer
1. Production of the first acryl based resin [A]
93 g of butylacrylate, 7 g of 2-hydroxyethylacrylate, 43 g of
toluene and 0.2 g of the initiator AIBN, and 0.1 g of 1-octylmercaptane
were dropped at 70°C into the reactor having the volume of 250 ml for 4
hours, and additionally polymerized for 3 hours at 95 ° C to produce the
polymer. The unreacted monomer in the solution was measured by using the
gas chromatography, and it was confirmed that the conversion ratio was
98% (molecular weight: Mw = 215k, Mn = 70k).
2. Introduction of the functional group capable of being reacted
with the radical to the main chain of the first acryl based resin
200 g of toluene was further added to 200 g of the first acryl based
resin [A] solution, 1 g of the p-toluene sulfonic acid, and 6 g of the
thioglycolic acid were put thereinto after the reaction was finished, it
was dropped to methanol , and they were reacted for 4 hours whi Ie they were
refluxed. Subsequently, after toluene was added to the precipitate, it
was heated to remove methanol in the polymer as the azeotrope. Through
this process, the first acryl based resin [A 1 ] polymer solution that had
SH could be obtained.
3. Graft polymerization
32 g of the modified first acryl based resin [A'] solution (TSC
40%), 79.17 g of MMA, 4.17 g of MA, 0.26 g of AIBN were put into the
polymerization device that had the volume of 250 mL, and were reacted for
12 hours while maintaining under the nitrogen atmosphere at 70°C. After
the reaction was finished, the polymerization solution was precipitated
in methanol to obtain the graft copolymer (copolymer 1).
The copolymers 2 and 3 were subjected to the polymerization as
described in the following Table 1 to obtain the polymer in which the second
(meth)acryl based resin was grafted in respects to the first (meth)acryl
based resin.
[Table 1]
Examples 2 to 4 - Production of the graft copolymer
1. Production of the first acryl based resins [B], [C], [D]
The amounts were the same as Example 1, except that the amounts
of butylacrylate, 2-hydroxyethylacrylate, toluene, initiator AIBN, and
1-octylmercaptane were used as described in the following Table 2.
[Table 2]
1) 4-hydroxybutylacrylate
2. Introudction of the functional group capable of being reacted
with the radical into the main chain of the first acryl based resin
The same thing as Example 1 was used, except for the description
in Table 3 to produce the modified first acryl based resins [B'], [C]
and [D'] that had various contents of functional groups and the molecular
weights.
[Table 3]
Acid catalyst: p-toluene sulfonic acid
3. Graft polymerization
(1) Copolymer 4 and 5
20 g of the modified first acryl based resin [B 1 ] solution (TSC
50%), 95 g of MMA, 5 g of MA, 0.26 g of AIBN, and 140 g of toluene were
put into the polymerization device that had the volume of 250 mL, and they
were reacted with each other for 12 hours while maintaining at 70°C under
the nitrogen atmosphere. After the reaction was finished, the
polymerization solution was precipitated in methanol to obtain the graft
copolymer (copolymer 4 and 5).
[Table 4]
(2) Copolymers 6 to 8
20 g of the modified first acryl based resin [C] solution (TSC
50%), 72 g of MMA, 9 g of AN (acrylonitrile), 9 g of CHMI
(N-cyclohexylmaleimide), 0.24 g of AIBN, and 90 g of toluene were put into
the the polymerization device that had the volume of 250 mL, and they were
reacted with each other while increasing to the reaction temperature from
70 ° C to 80°C for 4 hours under the nitrogen atmosphere, increasing to the
reaction temperature from 80 ° C to 100 ° C for 4 hours, and maintaining for
1 hour. After the reaction was finished, the polymerization solution was
precipitated in methanol to obtain the graft copolymers. The graft
copolymers were dried at 90 ° C in the oven to obtain the final polymers
(copolymer 6 to 8).
[Table 5]
(3) Copolymers 9 to 12
20 g of the modified first acryl based resin [D 1 ] solution (TSC
50%), 85.5 g of MMA, 4.5 g of MA, 0.2 g of AIBN, and 90 g of toluene were
put into the the polymerization device that had the volume of 250 mL, and
they were reacted with each other while increasing to the reaction
temperature from 60 ° C to 80°C for 8 hours under the nitrogen atmosphere.
After the reaction was finished, the polymerization solution was
precipitated in methanol to obtain the graft copolymers. The graft
copolymers were dried at 90 ° C in the oven to obtain the final polymers
(copolymer 9 to 12)
[Table 6]
<Production of the film>
7.5 g of the graft copolymer that was produced in Preparation
Example was put into 42.5 g of dichloroethane, and agitated for 24 hours
at 30 ° C to produce the uniform solution. It was filtered by using the
filter that had the size of 5 μm (micrometers) to remove the insoluble
material and the dust, and the 15 wt% casting solution was produced. The
casting solution was poured to the glass plate for a LCD substrate,
subjected to the casting at a rate of 0.3 m/min by using the doctor blade,
and dried at the room temperature for 60 min. Next, at 60 °C for 60 min
and at 115 0 C for 90 min, it was dried to remove the solvent , and the polymer
film was removed. The physical properties of the produced film are
described in the following Table 7. The whole transmittance and the haze
of the film were measured by using the reflectance-transmittance meter
(HR-100, Murakami color research Lab.). In each case, the whole
transmittance of the film was 90% or more, and the haze was the same as
the results of the following Table 7. In addition, since the graft
copolymer films that were obtained in each case were not bent when they
were folded, it could be seen that the degree of roughness was more improved
as compared to the known polymethyl methacrylate resin.
[Table 7]
Type of the Thickness of the transmittance Haze (%) Toughness copolymer film (μm) (ft)
Copolymer 1 96 92 0.2 Tough
Copolymer 2 90 93 0.3 Tough
Copolymer 3 80 91 0.4 Tough
Copolymer 4 66 93 0.3 Tough
Copolymer 5 87 91 0.4 Tough
Copolymer 6 86 90 0.4 Tough
Copolymer 7 74 90 0.4 Tough
Copolymer 10 87 92 0.5 Tough
In addition, the results after the fi Im of the graft copolymer that
was produced in the above Examples are described in the following Table
8. If the results were examined, it could be seen that since the in-plane
retardation and the thickness retardation are low, it could be suitable
to use as the optical film.
[Table 8]
1. Production of the graft copolymer
1) Production of the first acryl based resin [E]
97.5 g of butyl acrylate, 2.5 g of 2-hydroxybutyl acrylate, 43 g
of toluene and 0.2 g of the initiator AIBN, and 0.12 g of 1-octylmercaptane
were dropped at 80 ° C to the reactor that had the volume of 250 ml for 4
hours, and additionally polymerized for 3 hours at 95°C to produce the
polymer. The unreacted monomer in the solution was measured by using the
gas chromatography, and it was confirmed that the conversion ratio was
98% (molecular weight: Mw = 95k, Mn = 39k).
2) Introduction of the functional group capable of being reacted
with the radical, to the main chain of the first acryl based resin
260 g of toluene was put into 140 g of the first acryl based resin
[E] solution that was produced in 1), 1 g of the p-toluene sulfonic acid,
and 3.5 g of the thioglycolic acid were put thereinto, and theywere reacted
with each other for 4 hours while they were refluxed. After the reaction
was finished, they were dropped to methanol and precipitated.
Subsequently, toluene was added to the precipitate, and heated to remove
methanol in the polymer as the azeotrope. Through this process, the first
acryl based resin [E'] polymer solution including SH could be obtained.
3) Graft polymerization
32gof the modified first acryl based resin[E' ] solution (TSC 40%)
that was obtained in the step 2), 79.17 g of MMA, 4.17 g of MA, and 0.26
g of AIBN were put into the polymerization device that had the volume of
25OmL, and they were reacted with each other for 12 hours while maintaining
at 70°C . After the reaction was finished, the polymerization solution
was precipitated in methanol to obtain the graft copolymer 13.
2. Blending of the SAN resin and the graft copolymer
100 g of the graft copolymer 5 and 300 g of SAN (LG Chemicals
(trademark: SAN80HF)) were uniformly mixed with each other and pushed by
using a single screw extruder to produce a pellet in which two resins were
mixed with each other.
Example 6 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Production of the graft copolymer
1) Production of the first acryl based resin [F]
70 g of butyl acrylate, 3 g of 2-hydroxybutyl acrylate, 27 g of
styrene, 30 g of toluene and 0.3 g of the initiator AIBN, and 0.1 g of
1-octylmercaptane were dropped at 70°C to the reactor that had the volume
of 250 ml for 4 hours, and additionally polymerized for 3 hours at 95°C
to produce the polymer. The unreacted monomer in the solution was
measured by using the gas chromatography, and it was confirmed that the
conversion ratio was 98% (molecular weight: Mw = 170k, Mn = 62k).
2) Introduction of the functional group that was capable of being
reacted with the radical , to the main chain of the first acryl based resin
200 g of toluene was additionally put into 200 g of the first acryl
based resin [F] solution that was produced in (1), 1 g of the p-toluene
sulfonic acid, and 6 g of the thioglycolic acid were put thereinto, and
they were reacted with each other for 4 hours while they were refluxed.
After the reaction was finished, they were dropped to methanol and
precipitated. Subsequently, toluene was added to the precipitate, and
heated to remove methanol in the polymer as the azeotrope. Through this
process, the first acryl based resin [F'] polymer solution including SH
could be obtained.
3) Graft polymerization
32 g of the modified first acryl based resin [F'] solution (TSC
40%), 79.17 g of MMA, 4.17 g of MA, and 0.26 g of AIBN were put into the
polymerization device that had the volume of 250 mL, and they were reacted
with each other for 12 hours while maintaining at 70°C under the nitrogen
atmosphere. After the reaction was finished, the polymerization solution
was precipitated in hexane to obtain the graft copolymer 14.
2. Blending of the SAN resin and the graft copolymer
100 g of the graft copolymer 14 and 300 g of SAN (LG Chemicals
(trademark: SAN80HF)) were uniformly mixed with each other and pushed by
using a single screw extruder to produce a pel let in which two resins were
mixed with each other.
Example 7 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Blending of the SAN resin and the graft copolymer
210 g of the graft copolymer 14 that was produced in Example 6 and
90 g of SAN were uniformly mixed with each other and pushed by using a
single screw extruder to produce a pellet in which two resins were mixed
with each other.
Example 8 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Blending of the SAN resin and the graft copolymer
210 g of the graft copolymer 13 that was produced in Example 5 and
90 g of SAN (LG Chemicals (trademark: SAN80HF)) were uniformly mixed with
each other and pushed by using a single screw extruder to produce a pel let
in which two resins were mixed with each other.
Example 9 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Production of the graft copolymer
1) Production of the first acryl based resin [G]
77 g of butyl acrylate, 3 g of 2-hydroxybutyl acrylate, 20 g of
styrene, 30 g of toluene and 0.3 g of the initiator AIBN, and 0.08 g of
1-octylmercaptane were dropped at 70°C to the reactor that had the volume
of 250 ml for 4 hours, and additionally polymerized for 3 hours at 95°C
to produce the polymer. The unreacted monomer in the solution was
measured by using the gas chromatography, and it was confirmed that the
conversion ratio was 98% (molecular weight: Mw = 190k, Mn = 90k).
2) Introduction of the functional group that was capable of being
reacted with the radical , to the main chain of the first acryl based resin
400 g of toluene was additionally put into 200 g of the first acryl
based resin [G] solution, 1 g of the p-toluene sulfonic acid, and 6 g of
the thioglycolic acid were put thereinto, and they were reacted with each
other for 4 hours while they were refluxed. After the reaction was
finished, they were dropped to methanol and precipitated. Subsequently,
toluene was added to the precipitate, and heated to remove methanol in
the polymer as the azeotrope. Through this process, the first acryl based
resin [G'] polymer solution including SH could be obtained.
3) Graft polymerization
40 g of the modified first acryl based resin [G'] solution (TSC
33%), 79.17 g of MMA, 4.17 g of MA, and 0.26 g of AIBN were put into the
polymerization device that had the volume of 250 raL, and they were reacted
with each other for 12 hours while maintaining at 70 ° C under the nitrogen
atmosphere. After the reaction was finished, the polymerization solution
was precipitated in hexane to obtain the graft copolymer 15.
2. Blending of the SAN resin and the graft copolymer
100 g of the graft copolymer 15 and 300 g of SAN (LG Chemicals
(trademark: SAN80HF)) were uniformly mixed with each other and pushed by
using a single screw extruder to produce a pellet in which two resins were
mixed with each other.
Example 10 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Blending of the SAN resin and the graft copolymer
200 g of the graft copolymer 15 that was produced in Example 9 and
100 g of SAN (LG Chemicals (trademark: SAN80HF)) were uniformly mixed with
each other and pushed by using a single screw extruder to produce a pellet
in which two resins were mixed with each other.
Example 11 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Production of the graft copolymer
1) Production of the first acryl based resin [H]
77 g of butyl acrylate, 3 g of 2-hydroxybutyl acrylate, 20 g of
styrene, 30 g of toluene and 0.3 g of the initiator AIBN, and 0.08 g of
1-octylmercaptane were dropped at 70"C to the reactor that had the volume
of 250 ml for 4 hours, and additionally polymerized for 3 hours at 95°C
to produce the polymer. The unreacted monomer in the solution was
measured by using the gas chromatography, and it was confirmed that the
conversion ratio was 98% (molecular weight: Mw = 190k, Mn = 90k).
2) Introduction of the functional group that was capable of being
reacted with the radical , to the main chain of the first acryl based resin
400 g of toluene was additionally put into 200 g of the first acryl
based resin [H] solution, 1 g of the p-toluene sulfonic acid, and 6 g of
the thioglycolic acid were put thereinto, and they were reacted with each
other for 4 hours with refluxing. After the reaction was finished, they
were dropped to methanol and precipitated. Subsequently, toluene was
added to the precipitate, and heated to remove methanol in the polymer
as the azeotrope. Through this process, the first acryl based resin [H']
polymer solution including SH could be obtained.
3) Graft polymerization
40 g of the modified first acryl based resin [H'] solution (TSC
33%), 75.17 g of MMA, 4.17 g of MA, 4 g of CHMI, and 0.26 g of AIBN were
put into the polymerization device that had the volume of 250 mL, and they
were reacted with each other for 12 hours while maintaining at 70°C under
the nitrogen atmosphere. After the reaction was finished, the
polymerization solution was precipitated in hexane to obtain the graft
copolymer 16.
2. Blending of the SAN resin and the graft copolymer
100 g of the graft copolymer 16 and 300 g of SAN (LG Chemicals
(trademark: SAN80HF)) were uniformly mixed with each other and pushed by
using a single screw extruder to produce a pellet in which two resins were
mixed with each other.
Example 12 - Blending of the styrene based resin (SAN resin) and
the graft copolymer
1. Blending of the SAN resin and the graft copolymer
200 g of the graft copolymer 16 that was produced in Example 11
and 100 g of SAN (LG Chemicals (trademark: SAN80HF)) were uniformly mixed
with each other and pushed by using a single screw extruder to produce
a pellet in which two resins were mixed with each other.
Production of the film and stretching>
10 g of the blended pellet was processed by using the hot press
to produce the film having the thickness in the range of 100 μm
(micrometers) to 132 μm (micrometers) under the conditions of 240 ° C and
150 bar. This film was stretched under the following conditions to
produce the retardation film. The stretching conditions and the
retardation values of the produced films are described in the following
Table 9.
[Table 9]
[Industrial Applicability]
The optical film and the retardation film according to the present
invention includes the graft copolymer that includes two or more types
of (meth)acryl based resins in which the glass transition temperatures
are different from each other. Since the mechanical properties and the
optical properties are excellent, the film according to the present
invention can be usefully used for various puroposes, in particular, can
be usefully used as the protection film of the polarizing plate. Since
the mechanical properties, the resistance to heat, and the optical
properties are excellent, it is useful to simply produce a liquid crystal
display device in which a performance is excellent at low cost.