GARCIA CASTRO, Ivette (Ludwigshafen am Rhein, DE)
MERKEL, Tobias Maximilian (Ludwigshafen am Rhein, DE)
STEVENS, Lee Anthony (Nottingham NG7 2RD, GB)
SNAPE, Colin Edward (Nottingham NG7 2RD, GB)
STEBBING, Simon Richard (4 Liverpool Road, Warrington Cheshire WA5 1AQ, GB)
LI, Wei (Jubilee Campus, Nottingham NG7 2TU, GB)
THE UNIVERSITY OF NOTTINGHAM (Nottingham NG7 2RD, GB)
PQ SILICAS UK LIMITED (4 Liverpool Road, Warrington Cheshire WA5 1AQ, GB)
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Claims 1. A sorbent suitable for absorbing carbon dioxide from a mixture of gases comprising: (A) a polyalkyleneimine or an alkoxylated polyalkyleneimine; and (B) an inorganic solid support for the polyalkyleneimine or alkoxylated polyalkyleneimine (A), the polyalkyleneimine or alkoxylated polyalkyleneimine (A) being located on the inorganic solid support (B), wherein the sorbent comprises water in an amount of greater than 2 wt. % based on the total weight of the sorbent. 2. The sorbent according to claim 1, wherein the sorbent contains <50 ppm of methanol, optionally <50 ppm of a polar organic solvent, preferably <50 ppm of an organic solvent. 3. The sorbent according to claim 1 or claim 2 in which the polyalkyleneimine or alkoxylated polyalkyleneimine (A) is a polyethyleneimine or alkoxylated polyethyleneimine. 4. The sorbent according to any preceding claim, wherein the inorganic solid support (B) has a pore volume of from 0.7 to 2.0 ml/g. 5. The sorbent according to any preceding claim, wherein the inorganic solid support has a weight average particle size of at least 0.1 mm, suitably from 0.1 to 5 mm. 6. The sorbent according to any preceding claim, wherein the inorganic solid porous support is a porous silica, optionally selected from a silica gel or a precipitated silica. 7. The sorbent according to any preceding claim, wherein the alkoxylated polyalkyleneimine has an OH/NH molar ratio of from 0.20 to 0.35. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX 8. The sorbent according to any preceding claim, wherein the amount of polyalkyleneimine or alkoxylated polyalkyleneimine (A) in the sorbent is at least 40% by weight based on the weight of the inorganic solid support (B), optionally from 40% to 60%, more preferably from 47 to 55% by weight based on the weight of the inorganic solid support (B). 9. The sorbent according to any preceding claim prepared by combining no more than 2 ml of aqueous solvent per g of inorganic solid support (B). 10. The sorbent according to any preceding claim, in which (A) is an alkoxylated polyalkyleneimine obtainable by a process comprising the steps: (a) providing a reaction mixture comprising (i) a polyalkyleneimine, and (ii) an alkylene oxide; (b) carrying out a reaction between the polyalkyleneimine (i) and the alkylene oxide (ii) at a temperature of at least 50°C; and (c) optionally diluting the product of (b) wherein the mole ratio of alkylene oxide to NH of the polyalkyleneimine in the reaction mixture is from 0.1 to 0.35, and wherein the reaction mixture comprises <55% water, preferably <30% water, by weight based on the weight of the reaction mixture and the reaction mixture comprises <5%, preferably <1%, of a polar organic solvent, by weight based on the weight of the reaction mixture. 11. The sorbent according to claim 10, wherein the residual content of alkylene oxide is <150 ppm, preferably <50 ppm, more preferably <20 ppm, particularly preferably <10 ppm, most preferably <5 ppm, by weight based on the weight of the alkoxylated polyalkyleneimine in the composition. 12. The sorbent according to claim 10 or claim 11, wherein the alkoxylated polyalkyleneimine (A) is an alkoxylated polyethyleneimine and the polyalkyleneimine (i) in step (a) is a polyethyleneimine. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX 13. The sorbent according to any of claims 10 to 12, wherein the reaction mixture comprises <20% water, more preferably <10% water, by weight based on the weight of the reaction mixture. 14. The sorbent according to any of claims 10 to 13, wherein the reaction mixture is free from any polar organic solvent. 15. The sorbent according to any of claims 10 to 14, wherein the mole ratio of alkylene oxide to NH of the polyalkyleneimine in the reaction mixture is from 0.15 to 0.32. 16. The sorbent according to any of claims 10 to 15, wherein the alkylene oxide is a C2-C12 alkylene oxide, preferably ethylene oxide, propylene oxide or butylene oxide. 17. The sorbent according to any of claims 10 to 16, wherein the polyalkyleneimine in the reaction mixture has a weight average molecular weight (MW) from 300 to 10,000 g/mol, preferably from 500 to 1500 g/mol. 18. The sorbent according to any of claims 10 to 17, wherein the alkoxylated polyalkyleneimine is branched. 19. A process for preparing the sorbent according to any one of claims 1 to 18, the process comprising: loading the polyalkyleneimine or alkoxylated polyalkyleneimine (A) onto the inorganic solid support (B), the loading step comprising contacting (A) and (B) in the presence of aqueous solvent and then obtaining the sorbent. 20. The process according to claim 19, wherein contacting (A) and (B) in the presence of aqueous solvent provides a loading mixture and the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 5:1; optionally wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 1.5:1; optionally wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 0.5:1. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX 21. The process according to claim 19 or 20, wherein total volume of liquid in the loading mixture does not exceed 2 ml liquid per gram of inorganic solid support (B). 22. The process according to any of claims 19 to 21, wherein the aqueous solvent contains <50 ppm of methanol, optionally <50 ppm or polar organic solvent, preferably <50 ppm organic solvent, based on the weight of the aqueous solvent, preferably wherein the aqueous solvent is water. 23. A process for preparing a sorbent suitable for absorbing carbon dioxide from a mixture of gases, the process comprising: loading a polyalkyleneimine or alkoxylated polyalkyleneimine (A) onto an inorganic solid support (B), the loading comprising contacting (A) and (B) in the presence of aqueous solvent to provide a resulting loading mixture, wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 5:1, the method further comprising obtaining the sorbent from the loading mixture, the sorbent comprising the polyalkyleneimine or alkoxylated polyalkyleneimine (A) loaded onto the inorganic solid support (B). 24. The process according to claim 23, wherein the sorbent product obtained is as defined according to any one of claims 1 to 18. 25. The process according to claim 23 or claim 24, wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 3:1, optionally the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 2:1; optionally wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 1.5:1; optionally wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 1:1; optionally wherein the weight ratio of aqueous solvent to inorganic support (B) in the loading mixture does not exceed 0.5:1. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX 26. The process according to any one of claims 23 to 25, wherein the total weight of liquid in the loading mixture relative to the weight of inorganic support (B) in the loading mixture does not exceed 10:1. 27. The process according to any one of claims 23 to 26, wherein the aqueous solvent contains <50 ppm of methanol, optionally <50 ppm or polar organic solvent, preferably <50 ppm organic solvent, based on the weight of the aqueous solvent, preferably wherein the aqueous solvent is water. 28. The process according to any one of claims 23 to 27, wherein the weight ratio of water to inorganic support (B) in the loading mixture is at least 0.2:1. 29. The process according to any one of claims 23 to 28, wherein the total volume of aqueous solvent used does not exceed 80% of the total pore volume of the inorganic support (B). 30. The sorbent according to any one of claims 1 to 18 or obtainable by the process according to any one of claims 19 to 29, wherein the sorbent contains the polyalkyleneimine or alkoxylated polyalkyleneimine (A) in an amount of from 10 wt% to 70 wt% relative to the total weight of the sorbent. 31. Use of the sorbent as defined according to any of claims 1 to 18 and 30 for capturing carbon dioxide. 32. Use of the sorbent obtained or obtainable by the process defined according to any one of claims 19 to 29 for capturing carbon dioxide. 33. The use according to claim 31 or claim 32 for capturing carbon dioxide from a mixture of gases, optionally wherein the mixture of gases is selected from air or exhaust gases, such as exhaust gases from combustion of carbonaceous material. 34. The use according to claim 33 wherein the exhaust gases are produced by any of the activities selected from the group of industrial processes, heat generating devices and motion generating devices. |
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX In this structure * denotes a continuance of the branched polyethyleneimine molecule. Alkoxylated polyalkyleneimines, particularly alkoxylated polyethyleneimines, are preferred as the component (A) of the sorbent to the unmodified polyalkyleneimines. Alkoxylated polyalkyleneimines are known from the literature and can generally be produced by the alkoxylation of polyalkyleneimine using an alkylene oxide as alkoxylation agent. A typical description is given in Houben-Weyl, Methoden der organischen Chemie, 4.Ed., Vol.14/2, p.440 ff. (1963) and Vol. E 20, p.1367 f. (1987). Preferably alkoxylated polyethyleneimines (A) useful for the sorbents of the present invention are produced by alkoxylating polyethyleneimine with an alkylene oxide, such as propylene oxide, in a reaction mixture substantially in the absence of an organic polar solvent, such as methanol, ethanol, isopropanol or chloroform. Typically, the alkoxylated polyalkyleneimine (A), preferably an alkoxylated polyethyleneimine, comprises alkoxyl moieties pendant from the main polyalkyleneimine or preferably polyethyleneimine structure. These alkoxyl moieties may be generally based on one, or mixtures of more than one C2-C12-alkylene oxide, desirably a C2-C10-alkylene oxide, more desirably a C2-C8-alkylene oxide, preferably ethylene oxide, propylene oxide or butylene oxide, more preferably propylene oxide or butylene oxide. The alkylene oxide may desirably be a mixture of alkylene oxides comprising one or more C2-C4 alkylene oxides and one or more C8-C12 alkylene BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX oxides, preferably having a molar ratio of C2-C4 alkylene oxides to C8-C12 of from 2:1 to 20:1, more preferably from 5:1 to 10:1. It is preferred that component (A) comprised in the sorbent (or used in the processes of forming the sorbent) is an alkoxylated polyalkyleneimine. Desirably the alkoxylated polyalkyleneimine (A) is obtainable by a process comprising the steps: (a) providing a reaction mixture comprising (i) a polyalkyleneimine, and (ii) an alkylene oxide (b) carrying out a reaction between the polyalkyleneimine (i) and the alkylene oxide (ii) at a temperature of at least 50°C; (c) optionally diluting the product of (b) wherein the mole ratio of alkylene oxide to NH of the polyalkyleneimine in the reaction mixture is from 0.1 to 0.35, and wherein the reaction mixture comprises <55% water, preferably <30% water, by weight based on the weight of the reaction mixture and the reaction mixture comprises <5%, preferably <1%, of a polar organic solvent, by weight based on the weight of the reaction mixture. Preferably the alkoxylated polyalkyleneimine (A) is an alkoxylated polyethyleneimine and the polyalkyleneimine (i) in step (a) is a polyethyleneimine. It is preferred that the alkoxylated polyalkyleneimine (A) in this embodiment is branched. Preferably the polyalkyleneimine (i) in the reaction mixture in step (a) has a weight average molecular weight (MW) from 300 to 10,000 g/mol, preferably from 500 to 1500 g/mol. The alkylene oxide (ii) employed in the reaction mixture of the step (a) is desirably a C2-C12 alkylene oxide, preferably ethylene oxide, propylene oxide or butylene oxide The inventors have found that the sorbent comprising the alkoxylated polyalkyleneimine, particularly the alkoxylated polyethyleneimine, alkoxylated polyalkyleneimine being obtained by the above-described alkoxylation process BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX unexpectedly exhibited particularly improved results for capturing carbon dioxide, by comparison to state-of-the-art alkoxylated polyalkyleneimines. Without being limited to theory, the inventors believe that the alkoxylated polyalkyleneimine component of the sorbent being prepared in a composition by process with no or virtually no polar organic solvent (i.e. less than 5%, preferably less than 1%) with no or limited amount of water present (i.e. <55% water, preferably <30% water, based on the weight of the reaction mixture) that competing side reactions are avoided by comparison to alkoxylating the polyalkyleneimines using higher levels of sorbent. It is believed that this delivers a much-improved consumption of the alkylene oxide. Consequently, the composition comprising the alkoxylated polyalkyleneimine used to load onto the inorganic solid support (B) would tend to contain lower residual amounts of alkylene oxide. Employing the alkoxylated polyalkyleneimine having low levels of alkylene is advantageous to product safety in view of the high toxicity of alkylene oxide. Therefore, more preferably the alkoxylated polyalkyleneimine containing composition used to load onto the inorganic solid support (B) comprises a residual content of alkylene of <150 ppm, preferably <50 ppm, more preferably <20 ppm, particularly preferably <10 ppm, most preferably <5 ppm, by weight based on the weight of the alkoxylated polyalkyleneimine in the composition. The level of alkylene oxide can be determined using Gas Chromatography/Mass Spectrometry, GC/MS provided by Agilent. The system configuration is GC-MS Kopplung (7890/5975 or 7890/5977) with an Electron Ionisation ion source and a Single Quadrupole Spectrometer. It is preferred that the alkoxylated polyalkyleneimine composition used for preparing the sorbent is obtained in a process using a reaction mixture that comprises less than 3%, often less than 2%, preferably less than 1%, such as less than 7500 ppm, more preferably less than 5000 ppm, especially preferably less than 1000 ppm, less than 500 ppm, more especially preferred less than 100 ppm, particularly preferred less than 50 ppm polar organic solvent, by weight based on the weight of the reaction mixture. Most preferably the reaction mixture is free from any polar organic solvent. In addition, it is preferred that the aforesaid reaction mixture comprises water in amount less than 50%, normally less than 40%, typically less than 35% by BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX weight of the reaction mixture. Preferably the amount of water in the reaction mixture should be less than 30% by weight of the reaction mixture. Desirably the amount of water should be less than 20% by weight of the reaction mixture. It is more desirable that the amount of water in the reaction mixture should be lower still, for instance less than 15%, preferably less than 12%, more preferably less than 10%, for instance less than 5% by weight based on the weight of the reaction mixture. More preferably still the amount of water present in the reaction mixture should be less than 2%, especially less than 1% by weight based on the weight of the reaction mixture. Especially preferably the reaction mixture should contain no water. The reaction in step (b) would desirably be commenced by raising the temperature of the reaction mixture. Suitably the reaction in step (b) may be carried out at a temperature of at least 60°C, more suitably from 60°C to 140°C, preferably from 75°C to 135°C, more preferably from 80°C to 130°C, still more preferably from 80°C to 130°C. Preferably the reaction in step (b) may be carried out at an elevated pressure, for instance greater than 1 bar, suitably in a pressurised reaction vessel. Preferably the reaction may be carried out at a pressure greater than 1.25 bar, preferably at a pressure of from 1.5 bar to 3 bar. In the said process of obtaining alkoxylated polyalkyleneimine used in producing the sorbent the mole ratio of alkylene oxide to NH of the polyalkyleneimine, preferably polyethyleneimine, is from 0.1 to 0.35. Preferably the mole ratio of alkylene oxide to NH is from 0.15 to 0.32. The NH represents the amine number and is calculated by determination of the secondary amino groups and primary amino groups, where NH = (number of secondary amino groups) + (2 x (number of primary amino groups)). NH is determined by titration of the respective polyalkyleneimine with trifluoromethanesulphonic acid. The alkoxylated polyalkyleneimine, preferably an alkoxylated polyethyleneimine, preferably has an OH/NH molar ratio of from 0.20 to 0.35. The OH/NH ratio can be determined using 13 C NMR. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX The sorbent may include additional additives, for instance polyethylene glycol, surfactants, antioxidants, such as salicylic acid or phosphates. In some cases, polyethylene glycol or surfactants may improve the kinetics of carbon dioxide absorption. Antioxidants may potentially enhance oxidative stability. To prepare such products, such additives may be added to the solid inorganic support (B) before, simultaneous with, or subsequent to addition of the polyalkyleneimine / alkoxylated polyalkyleneimine (A). They may for instance be combined together with the polyalkyleneimine / alkoxylated polyalkyleneimine or these components may be added sequentially. Any additives are typically provided in the form of an aqueous solution. Desirably such additives may be included into the aqueous solvent used for preparing the sorbent. The sorbent of the present invention can exhibit very effective carbon dioxide absorption for a significant period of time, including multiple adsorption / desorption cycles. This is particularly so when alkoxylated polyalkyleneimine, preferably alkoxylated polyethyleneimine, is used as the component (A) of the sorbent. Once the absorption capacity of the sorbent has diminished to below an acceptable level of absorption efficiency, the sorbent can be regenerated by removal of the polyalkyleneimine or alkoxylated polyalkyleneimine (A) from the inorganic solid support (B). This may be achieved, for instance by a washing process. The cleaned inorganic solid support (B) may then be reused by combining with fresh polyalkyleneimine or alkoxylated polyalkyleneimine (A), desirably using the synthesis technique described above. The sorbent according to the present invention is intended for use in capturing carbon dioxide from a mixture of gases (containing carbon dioxide). Thus, described is the use (i.e. method of using the sorbents defined herein) in capturing carbon dioxide. This capture may be from a mixture of gases (containing carbon dioxide). The use may include a subsequent step of desorbing the captured carbon dioxide. Desorption may be suitably performed by heating. Products according to the invention have notably improved oxidative stability and so may be desirably recycled in this way, optionally multiple times. Thus, optionally, the use may therefore include one or more use cycles (e.g.2, 3, 4, or 5, etc.), wherein each use cycle comprises both sorption and subsequent desorption of carbon dioxide. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Typically, the mixture of gases may include air and / or exhaust gases, for instance exhaust fumes produced from combustion of carbonaceous material. The exhaust gases may be produced by industrial processes, such as carbon fuel combustion processes, including power generating plants. Additionally, the mixture of gases may also include exhaust fumes produced from various other devices such as heat generating devices, including commercial and domestic boilers, or other devices such as motion generating devices, for instance combustion engines for vehicles. The capturing of carbon dioxide from air typically means any air in the atmosphere and can also include air in enclosed spaces, for instance in buildings. The following examples are intended as an illustration of the invention.
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX EXAMPLES Description of Methods and Materials (i) Silicas Mesoporous silicas synthesised from sodium silicate were prepared and are listed in Table 1. Table 1. Summary of textural properties, bulk density, minimal water and particle size distribution of the silicas. Silica Form BET Total Pore Bulk Min Dry dispersion size Specific Volume Density amount (µm) Surface (cm 3 /g) (g/cm 3 ) of D(10) D(50) D(90) Area water (m 2 /g) (g/g) 1 Powder 284 c 1.75 c (93) 0.24* 1.95 64 116 191 2 Powder 306 c 1.72 c (93) 0.27* 1.62 155 249 404 3 Powder 344 c 1.01 c (87) 0.39 * 1.05 215 340 484 4 Powder 422 c 1.83 c (91) 0.28 * 1.87 195 303 452 QuadraSil Bead 353 c 0.60 c (80) 0.53 * 0.87 250 – 710 ® MP (I) µm >90% a Sylobead Bead 222 c 0.54 c (85) 0.45- 0.90 >5.0 mm 2% b ® SG W 0.58 b <3.15 mm 55% b 127 <2.5 mm 7% b Parenthesis denoted % mesoporosity. a = Johnson Matthey website. b = Grace website. * = Bulk density by Mercury Intrusion Porosimetry. c = from N 2 sorption isotherms at -196 °C. The porous silicas used here were made by mixing sulphuric acid and sodium silicate under controlled conditions, washing the resulting amorphous solid, drying and milling. Means of controlling pore structure and particle size to achieve the desired outcomes are known to persons skilled in the art. Key process variables for the control of pore structure are time, temperature, pH, mixing conditions and reactant concentrations. Further relevant information can be found in, for example, The Chemistry of Silica: Solubility, Polymerization, Colloid and Surface Properties BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX and Biochemistry of Silica (R.K. Iler, Wiley, 1979) and Sol–gel science, the physics and chemistry of sol–gel processing (Ed. by C. J. Brinker and G. W. Scherer, Academic Press, 1990). (ii) PEIs and alkoxylated PEIs (A-PEI) Polyethyleneimine (PEI) of average molar mass (M W ) 800 g/mol (PEI 1, 99%) and 5000 g/mol (PEI 2, 50%) g/mol were synthesised by BASF (Table 2A). Alkoxylated PEIs were prepared from anhydrous PEIs of different molecular weights (MW) by reaction with different alkylene oxides either in the absence of solvent or in the presence of either methanol or water as solvent as indicated in Table 2B. Table 2A. Properties of unmodified PEIs PEI Type Molecular PEI Density (g/cm 3 ) Viscosity Weight (M W ) Concentration (mPa.s) (g/mol) (%) PEI 1 800 99 1.03 5000 PEI 2 5000 50 1.08 1100 Molecular/molar weight by Gel Permeation Chromatography. PEI Concentration by ISO3251. Bulk Density was determined by DIN51757 at 20 °C. Viscosity by ISO2555. The reference to molecular weight, average molecular mass or MW used throughout this specification, including the Examples is a weight average molecular weight (M W ) with the units g/mol. The synthesis methods for producing C A-PEI 1-2 and A-PEI 1-12 are set out below. The reference to amine number in each of the synthesis descriptions refers to the amine number of the polyethyleneimine before alkoxylation. C A-PEI 1 A 2 L glass flask with stirrer and a refluxing funnel was charged with 465 g polyethylenimine (PEI, Mw 800 g/mol, amine number 18.2 mmol/g) and 500 g methanol was added (300rpm) while nitrogen was purged for 20 minutes while the mixture heated to 30°C. The temperature was kept within 30-35°C, 147.3 g BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX propylene oxide (PO) was dosed over a period of 3 h. The mixture was stirred and mildly refluxed at 40°C overnight. Then the methanol was removed within 45 minutes. Finally, the temperature was raised to 80°C for another 45 Minutes and then 40 mbar of vacuum was applied for 15 minutes. The obtained yellowish mixture was quenched with nitrogen and cooled to room temperature (approximately 20°C) and 615 g of a yellowish viscous liquid was obtained. C A-PEI 2 A 2 L glass flask with stirrer and a refluxing funnel was charged with 470 g polyethylenimine (PEI, Mw 1200 g/mol, amine number 17.9 mmol/g).115g water and 500g methanol were added (300rpm) and nitrogen was purged 20 minutes while the mixture was heated to 30°C. While the temperature was kept within 30-35°C, 151.5 g butylene oxide (BuO) was dosed over a period of 3 h. The mixture was stirred and mildly refluxed at 40°C overnight. Then the methanol and water were removed while the temperature was raised to 100°C (90 minutes) and kept for 45 minutes at 100°C and then 40 mbar of vacuum was applied for 30 minutes. The obtained yellowish mixture was quenched with nitrogen and cooled to room temperature (approximately 20°C).623.9 g of a yellowish viscous liquid was obtained. Inventive A-PEI 1-12 A-PEI 1 A 5 L stainless steel reactor with stirrer was charged with 2700 g polyethyleneimine (PEI) (Mw 800 g/mol, amine number 18.2 mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 110°C. The reactor was pressurized to 2 bar and dosage of propylene oxide (PO) was initiated with 125 g PO within 5 minutes. While stirring at 150 rpm a further 720 g PO whilst dosed over a period of 3.5 hours. The temperature was raised to 120°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen. 3551 g of a slightly yellowish viscous liquid was obtained. A-PEI 2 BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 800g/mol, amine number 18.2mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of propylene oxide was initiated with 112 g PO within 5 minutes. While stirring at 150 rpm a further 700 g PO was dosed over a period of 3 hours. The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3409 g of a slightly yellowish viscous liquid was obtained. A-PEI 3 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 800g/mol, amine number 18.2mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of butylene oxide (BuO) was initiated with 125 g BuO within 5 minutes. While stirring at 150 rpm a further 760 g BuO was dosed over a period of 3 hours. The temperature was raised to 115°C and stirred for another 4 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3581 g of a clear viscous liquid was obtained. A-PEI 4 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 1200g/mol, amine number 17.9 mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of propylene oxide (PO) was initiated with 117 g PO within 5 minutes. While stirring at 150 rpm a further 640 g PO was dosed over a period of 3 hours. The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3452 g of a slightly yellowish viscous liquid was obtained. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX A-PEI 5 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 1200g/mol, amine number 17,9 mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 110°C. The reactor was pressurized to 2 bar and dosage of propylene oxide (PO) was initiated with 105 g PO within 5 minutes. While stirring at 150 rpm a further 400 g PO was dosed over a period of 2.5 hours. The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3202 g of a slightly yellowish viscous liquid was obtained. A-PEI 6 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 1200g/mol, amine number 17.9 mmol/g) followed by 470 g water. The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of propylene oxide (PO) was initiated with 117 g PO within 5 minutes. While stirring at 150rpm a further 640 g PO was dosed over a period of 3.5 hours. The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 10 minutes at 100 mbar and purged with nitrogen.3913 g of a slightly yellowish liquid was obtained. A-PEI 7 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 5000g/mol, amine number 17.7 mmol/g) followed by 385 g water. The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of butylene oxide (BuO) was initiated with 129 g BuO within 5 minutes. While stirring at 150rpm a further 600 g BuO was dosed over a period of 3.5 hours. The temperature was raised to 120°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 10 minutes at 100 mbar and purged with nitrogen.3799 g of a clear liquid was obtained. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX A-PEI 8 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 5000g/mol, amine number 17.7 mmol/g). The reactor evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of propylene oxide (PO) was initiated with 105 g PO within 5 minutes. While stirring at 150rpm a further 200 g PO was dosed over a period of 1.5 hours. As a next step 380 g butylene oxide (BuO) was dosed within 2 h, then the temperature was raised to 120°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3380 g of a clear liquid was obtained. A-PEI 9 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 1200g/mol, amine number 17.9 mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar after 291g of 1-decene oxide (DO) was added. Dosage of propylene oxide (PO) was executed within 3.5 hours (648 g). The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3636 g of a slightly yellowish viscous liquid was obtained. A-PEI 10 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 1200g/mol, amine number 17.9 mmol/g). The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar after 201 g of 1-decenoxide (DO) was added. Dosage of butylene oxide (BuO) was executed within 3.5 hours (742 g). The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 20 minutes at 100 mbar and purged with nitrogen.3640 g of a clear viscous liquid was obtained. A-PEI 11 A 5 L stainless steel reactor with stirrer was charged with 2500 g PEI (Mw 800g/mol, amine number 18.2 mmol/g) followed by 590 g water. The reactor was evacuated BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar and dosage of butylene oxide (BuO) was initiated with 152 g BuO within 5 minutes. While stirring at 150rpm a further 700 g BuO was dosed over a period of 3 hours. The temperature was raised to 120°C and stirred for another 3.5 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 10 minutes at 100 mbar and purged with nitrogen.3933 g of a clear liquid was obtained. A-PEI 12 A 5 L stainless steel reactor with stirrer was charged with 2700 g PEI (Mw 5000g/mol, amine number 17.7 mmol/g) and 375 g water. The reactor was evacuated (60 mbar) and purged with nitrogen 3 times while increasing the temperature to 100°C. The reactor was pressurized to 2 bar after 293 g of 1.2 dodecene oxide (DDO) was added. Dosage of propylene oxide (PO) was executed within 3.5 hours (462 g). The temperature was raised to 115°C and stirred for another 3 hours. Then the reactor was cooled to 60°C and depressurized. Finally, the reactor was treated for 10 minutes at 200 mbar and purged with nitrogen.3826 g of a slightly yellowish viscous liquid was obtained.
r e b m g u / n - H e N n i l o 3 m m . 9 . 5 . 7 . 2 . 5 . 7 . 3 . 8 . 0 . 7 . 3 . 2 . 8 . A m 2 1 2 1 2 1 3 1 3 1 3 1 4 1 3 1 3 1 4 1 3 1 3 1 3 1 3 1 O n A o l i t a c a m m u i e p p p d r p s t m m m m m m m m p m p m p m e s 0 o 0 0 6 0 p 2 p p p p p p p p p p p p p p p p p 8 0 1 2 p R p 2 3 3 3 5 5 3 9 1 4 1 8 3 8 9 n i 0 t n n o e 2 r e i t r 2 e F t t a n c u a t x i % 5 % 2 % 0 % 5 % 0 P w o c e r m - 1 - - - - - 1 1 - - - 1 1 t 7 n H 4 e H v l O e O O O O O o e 2 2 2 2 s M M - - - - - H H - - H H X X 1 s 0 H O e 1 r 2 N / A m u t x 1 1 / / 1 1 / 1 / 1 / 1 / 1 / 1 / 1 / 3 5 2 / 5 5 7 8 7 2 2 7 4 4 0 6 3 O A u r i S o f m . 0 . 3 0 . 2 0 . 2 0 . 2 0 . 1 2 2 2 2 2 2 2 0 . 0 . 0 . 0 . 0 . 0 . 0 . 0 . 0 M M s I E P - 1 d / - n e 1 - n n e c M t a l e p O e c 1 e / c 1 e 1 y u B e 6 e d / , 8 d o / 5 A y t - , d , e e d e / H x o O O O u O O O u O d i O d i O , d i D G k A P B P P B O P O O u O O x u x u O x T P P B P P o B o B P o L N I l a K T U T e O h t f - I 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S N o E w 0 2 0 0 0 2 2 0 2 0 0 0 0 0 0 0 0 A C F P M 8 1 8 8 8 1 1 1 5 5 2 1 2 1 0 8 0 5 I O s L I Y e it S T I r e I EQ S p o P P / R E r E V I P d e B t 1 2 a l y ) I I E I E 1 0 1 2 I 2 I 3 I 4 I 5 I 6 7 8 9 1 1 1 S N 2 x E P - P - E E E E E I E I I I I I I F U e l o P - P P P P P P E P E P E P E E E S E b k l A A - - - - - - - - - P - P - P - A A A ( C C A A A A A A A A A A A A B H T a T BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX The reference to amine number in Table 2B refers to the amine number of the alkoxylated polyethyleneimine (Total amine number can be determined by DIN ISO 13716); AO – alkylene oxide; PO – propylene oxide; BuO – butylene oxide.
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX (iii) Silica-PEI and Silica-A-PEI 1g scale synthesis by sequential wet impregnation (Laboratory Scale) In this section, for the purposes of illustrating the calculation for determining the loading of each of polyethyleneimine and alkoxylated polyethyleneimine onto silica, equation (1) is employed, where the term PEI Loading Percentage refers to the loading percentage for of either polyethyleneimine or alkoxylated polyethyleneimine respectively and the term WPEI refers to the weight of the respective polyethyleneimine and alkoxylated polyethyleneimine. ^ ^ாூ PEI Loading Percentage ൌ ^^ாூା^ௌ^^^^^ ^^ 100 (1) For laboratory scale testing of 1 g quantities on a dry basis of silica PEI or A-PEI samples were prepared on a dry basis. The desirable amount of silica was combined with the required volume of PEI or A-PEI solution where deionised water was used to prepare the solution to achieve loadings of PEI or A-PEI in the range 10-50% by weight. Mixing was carried out in a 50 mL beaker with vigorous stirring for 5 minutes. The order of mixing of whether silica is slowly added to the PEI or A-PEI solution, or the solutions are added dropwise to the silica has no discernable effect. Examples of weights used for 1 g laboratory scale samples using 50% w/w solution and PEI 2 and Silica 1 are given in Table 3. After mixing, the mixture was dried at 40 °C in a vacuum oven at 300 mbar for 24 hours using a Gallenkamp Vacuum Oven (SDI Group, UK). Where the volume of water was greater than 5 ml per g of silica, the samples were first left to dry in a fume hood for 3 days before vacuum drying. In all cases, vacuum drying was performed until solid powder samples contained 5-6% moisture, thus preparing inventive sorbents according to the claimed invention. The moisture content was determined using a Thermogravimetric Analyser (TGA) using a Q500, TA Instrument. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Table 3. Example of weights used to synthesize 1 g laboratory scale sample of PEI- Silica using 50% w/w PEI 2 and Silica 1. PEI Loading Water (g) PEI Solution Silica 1 (g) Final Sample (%) (g) Weight on dry basis (g) 30 1.07 (1.37) 0.60 (0.30) 0.70 1.00 35 0.92 (1.27) 0.70 (0.35) 0.65 1.00 40 0.77 (1.17) 0.80 (0.40) 0.60 1.00 43 0.68 (1.11) 0.86 (0.43) 0.57 1.00 45 0.62 (1.07) 0.90 (0.45) 0.55 1.00 47 0.56 (1.03) 0.94 (0.47) 0.53 1.00 50 0.48 (0.98) 1.00 (0.50) 0.50 1.00 Parenthesis denoted amount using 100% w/w PEI 1 (MW of 800). (iv) Silica-PEI Scale-up to 40 kg by sequential wet impregnation (Large-scale testing) In this section the term PEI refers to synthesis of both polyethyleneimine loaded silica (Silica-PEI) and alkoxylated polyethyleneimine loaded silica (Silica-A-PEI). Scaling up to 40 kg silica impregnated PEI was prepared by sequential wet impregnation by making 5 Kg sub-batches and repeated 8 times. For example, to make a 47% w/w Silica-PEI on a dry basis using 50% w/w PEI 2, approximately 2.65 kg of Silica 1 was added to 2.80 kg of deionised water (5.15 Kg if 100% PEI solution is used in the loading step) into a 12 L plastic bucket and clamped into position on a Greaves VS-1 laboratory mixer and stirred at 300 rpm to ensure thorough mixing (Figure 1). After 30 minutes, 4.70 kg of 50% w/w PEI 2 (2.35 Kg for 100% PEI) was added in small 0.50 Kg aliquots until all mixed in (Table 4). The resulting weight of water used was thus 5.15 g water (2.8 kg provided by the silica mixture and 2.35 g provided by the PEI solution) to 2.65 g, giving a water to silica weight ratio 1.94:1. Increasing the amount of PEI above 3.00 Kg (1.5 kg) resulted in an increase of rpm to 800 from 300. The entire mixture took approximately 4 hours to finish. All 5 Kg batches were placed into a fume cupboard for a week to vent excess water and BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX leave agglomerated powder with 50% moisture. This was calculated from the weight of the plastic bucket used. Table 4. Example of weights used to synthesise 5 Kg batches of Silica-PEI (loadings 30-50% w/w) with Silica 1 and PEI 2 PEI-Silica with Silica 1. PEI Water added and PEI Silica 1 (Kg) Final Sample Loading total weight of Solution Dry Weight (%) water used (Kg) (Kg) (Kg) 30 5.35 (6.85) 3.00 3.50 5.00 35 4.60 (6.35) 3.50 3.25 5.00 40 3.85 (5.85) 4.00 3.00 5.00 43 3.40 (5.55) 4.30 2.85 5.00 45 3.10 (5.35) 4.50 2.75 5.00 47 2.80 (5.15) 4.70 2.65 5.00 50 2.40 (4.90) 5.00 2.50 5.00 Parenthesis denotes the overall weight of water used adding to half the weight of the 50% PEI solution. The water to silica weight ratios are thus all close to 1.95. (v) Drying of Silica-PEI 40 Kg Scale-up In this section the term PEI refers to synthesis of both polyethyleneimine loaded silica (Silica-PEI) and alkoxylated polyethyleneimine loaded silica (Silica-A-PEI). Large scale vacuum drying was carried out using a Double Cone Vacuum Dryer. The material had a maximum allowable temperature of 45 °C, so hot water was used as the heating medium. Approximately 20 Kg of Silica-PEI (50% moisture) was charged to the vacuum dryer, and the liquid-ring vacuum and hot-water boiler were started. The hot-water temperature was set to 70-95 °C, and the dryer was run for 8 hours each day under these conditions. This procedure was followed until a final product moisture content of <2% was achieved (Table 5). As the water content of the sorbent at day 6 was lower than 2 wt. %, this product is not a sorbent as claimed in product claim 1. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Table 5. Summary of large-scale drying conditions. Day Starting Final Material Boiler Vacuum Moisture moisture Temperature Temperature (mbar) (%) (%) (°C) (°C) 1 50.0 34.3 28.2 70 150 2 34.3 26.8 37.4 75 150 3 26.8 16.4 30.3 90 150 4 16.4 10.5 39.5 87 150 5 10.5 4.5 40.7 95 150 6 4.5 1.9 42.3 95 150 (vi) N 2 Sorption Isotherms Textural characterisation of the raw silicas as received and silica-PEI and silica-A- PEI samples was carried out on a Micromeritics ASAP 2420 (Micromeritics Instrument Corp, USA) instrument. Approximately 250 mg of sample was weighed into a sample tube with filler rod. Before analysis, the samples were degassed to remove adsorbed moisture and other gases at 250 °C for 15 hours for as received silicas, and 50 °C for PEI impregnated silicas under high vacuum (<0.013 mbar). N 2 sorption isotherms was acquired from 0.01-0.99 relative pressure (P/Po) at -196 °C. The specific surface area was calculated using the BET model from 0.05-0.20 P/Po giving a positive BET ‘C’ parameter. Meso/macro pore volume (up to 140 nm) and size distribution were determined by using the BJH model with Broekhoff-de-Boer thickness correction, and micropore volume by D-R model. (vii) Determination of Absolute Silica-PEI/Silica-A-PEI loading PEI/A-PEI loading was determined by analysing the sample on a Thermogravimetric Analyser (TGA) (TGA Q500, TA Instruments Inc, New Castle, DE, USA). Silica and Silica-PEI/Silica-A-PEI samples (25-30 mg) were heated to 110 °C at a heating rate of 30 °C/min in N2 (1 bar, 100 mL/min) and held for 15 mins to remove moisture. After cooling to 80 °C, the temperature was ramped to 800 °C at 30 °C/min in air (1 bar, 100 mL/min) and then equilibrated at 800 °C for a further 15 mins. The weight loss between 200-600 °C was used to calculate Wt.% loading on a dry basis. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX (viii) Carbon Dioxide (CO 2 ) Adsorption and Rates of Adsorption (kinetics) The CO 2 adsorption capacity of the Silica-PEI/Silica-A-PEI samples was determined using a TGA (TGA Q500, TA Instruments Inc, New Castle, DE, USA). About 20-25 mg of the Silica, Silica-PEI/Silica-A-PEI impregnated samples were preheated to 110 °C for 30 mins to remove adsorbed moisture in N 2 (1 bar, 100 mL/min), then cooled to the optimum adsorption temperature and equilibrated. At this stage, the gas was switched to 15% CO2 balanced by N2 (1 bar, 100 mL/min) and the equilibration CO2 capacity was acquired after being held for 60 minutes. For PEI 1 (MW 800) and PEI 2 (MW of 5000) an adsorption temperature of 75 °C was used. The optimum adsorption temperature for alkoxylated PEIs ranges from 25-70 °C, depending on the degree of alkoxylation. The adsorption capacity on a dry basis was calculated by determining the weight change after the drying stage under 15% CO 2 gas. In addition to determining CO2 adsorption capacity, adsorption kinetics was calculated by determining the time taken to reach 90 and 95% (t90 and t95) of equilibrium CO 2 capacity after 60 minutes. Furthermore, adsorption at 2 mins was recorded for comparison with fluidisation rates of adsorption. (ix) Stability/Oxidation Studies The oxidation studies werecarried out on Silica-PEI/Silica-A-PEI using a 60 L Lab Pro fan-assisted conventional oven (Scientific Laboratory Supplies, UK) at 80 °C for 10 days. Approximately 0.6 g of sample was weighed into a 50 mL beaker and spread evenly to ensure total exposure to air. On days 1, 3, 5, 7 and 10 approximately 50 mg was removed for further analysis quickly, to ensure little contact with humid lab conditions. The equilibrium CO 2 adsorption capacity (in 15% CO 2 ) of the oxidised samples after 60 minutes was acquired at the optimum temperature for the specific PEI/A-PEI, and then compared with the initial sample (or day 0) to determine the degree of oxidation. Results (i) Laboratory Synthesis of Silica-PEI/Silica-A-PEI and amount of water used Laboratory synthesis of Silica-PEI/Silica-A-PEI was used to develop a method that can be used for scale-up to 40 Kg batch preparation, and further scale-up to tonne BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX production levels. For a 100% PEI/A-PEI, this is 1.95 g of deionized water for 1 g of Silica 1, or 78 Kg on a 40 Kg scale (Table 6). As described herein, it may be procedurally advantageous to ensure the total water used does not exceed the total pore volume of the silica. Silica 1 is predominantly mesoporous, and impregnation of PEI in Silica 1 occupies the mesopores, and narrow macropores, reducing the mesopore volume by 93 and 90% for PEI 1 and PEI 2 going from zero to a 50% loading, and ultimately N 2 adsorption at -196°C (Table 7 and Figures 2 and 3). Particle agglomeration was observed to occur at 50wt% loadings for both PEI 1 and PEI 2, and loadings of >50 wt.% gives an adhesive powder that has undesirable handling properties due to excessive agglomeration, rendering it not ideal for use as a commercial adsorbent. In desirable embodiments of the sorbents of the invention, the PEI thus does not exceed 50 wt.% on a dry mass basis relative to the total weight of the sorbent. Between 45-47% loading, 13% of the total pore volume remains for both PEI 1 and PEI 2, that we can suggest act as diffusional pores for CO2 to reach the amine functional groups within the pores. PEI loadings of 50% and above bear PEI-Silica samples that are agglomerated, and with higher loadings very adhesive. At 50% loading, both PEI 1 and PEI impregnated samples have between 7-10% of total pore volume remaining, with this small pore volume rates of adsorption and desorption may be affected. Similar reductions in pore volume are seen for the other silicas. Table 6. The amount of water to cover Silicas 1-4 on a g basis, Silica Total Pore Water Content for Water Content required Volume(cm 3 /g) wetting (g/g) for 40% w/w PEI 2 per 1 g Silica-PEI 1 1.75 1.95 0.56 (1.03) 2 1.72 1.62 0.39 (0.86) 3 1.01 1.05 0.09 (0.56) 4 1.83 1.87 0.52 (0.99) Parenthesis denotes the weight of water equivalent to using 100% w/w PEI 1 solution. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Table 7. Effect on textural properties for impregnating Silica 1 with PEI 1 and PEI 2 for 30-50% w/w loadings. Sample BET Micropore Mesopore Total Pore Average Pore SA Volume Volume Volume Diameter (m 2 /g) (cm 3 /g) (cm 3 /g) (cm 3 /g) (nm) 1 284 0.11 1.63 1.75 24.7 1-PEI130% 101 0.04 0.55 0.60 23.7 1-PEI135% 77 0.03 0.43 0.47 24.4 1-PEI140% 60 0.02 0.33 0.36 23.9 1-PEI143% 53 0.02 0.31 0.33 25.3 1-PEI145% 36 0.01 0.21 0.23 25.6 1-PEI147% 33 0.01 0.21 0.22 26.5 1-PEI150% 19 0.01 0.12 0.13 27.8 1-PEI230% 110 0.04 0.60 0.64 23.1 1-PEI235% 84 0.03 0.46 0.50 23.7 1-PEI240% 65 0.02 0.36 0.40 24.4 1-PEI243% 61 0.02 0.36 0.39 26.0 1-PEI245% 39 0.01 0.21 0.24 24.19 1-PEI247% 37 0.01 0.22 0.23 25.05 1-PEI250% 28 0.01 0.16 0.17 24.32 BET SA = BET specific surface area from 0.05-0.20 relative pressure. Total pore volume = 0-140 nm using BJH model (Broekhoff-de-Boer thickness correction) + D-R model for microporosity. Average pore diameter = average pore diameter using 4V/A (4x total pore volume / specific surface area then converted to nm).
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX (ii) CO 2 uptake of unmodified PEIs Table 8. The effect on CO 2 uptake with increasing impregnation of PEI on Silica 1 from 30-50% loading. Sample PEI CO 2 CO 2 Rate of Adsorption d Loading a Uptake b Uptake c (minutes) (% w/w) (% w/w) (% w/w) t90 t95 1 - 0.1 0.1 2.9 6.1 1-PEI130% 30.3 8.8 8.2 1.5 2.9 1-PEI135% 35.3 10.7 9.8 1.8 4.6 1-PEI140% 40.0 12.3 11.1 2.0 6.1 1-PEI143% 43.4 13.4 11.9 2.4 8.7 1-PEI145% 46.0 14.0 12.3 2.7 9.9 1-PEI147% 47.1 14.6 12.7 3.3 12.0 1-PEI150% 49.5 14.9 12.9 4.2 15.2 1-PEI230% 30.9 7.0 6.5 1.6 3.1 1-PEI235% 35.2 8.7 7.9 1.9 3.8 1-PEI240% 40.9 9.6 8.4 2.5 7.1 1-PEI243% 43.7 10.6 9.3 2.7 7.8 1-PEI245% 45.7 11.2 9.6 3.2 9.5 1-PEI247% 48.1 11.3 9.45 4.6 13. 1-PEI250% 51.12 11.9 9.7 6.0 16.8 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = CO 2 uptake after 2 minutes at 75 °C. d = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes.
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Table 9. The effect on CO2 uptake with increasing impregnation of PEI 1 and 2 for Silica 3 for10-40% w/w loadings. Sample PEI CO2 CO2 Rate of Adsorption d Loading a Uptake b Uptake c (minutes) (% w/w) (% w/w) (% w/w) t90 t95 3 - 0.2 0.1 11.7 26.6 3-PEI110% 10.1 1.4 1.1 4.7 12. 3-PEI115% 15.2 3.1 2.8 1.9 5.1 3-PEI120% 20.3 4.9 4.5 1.7 3.9 3-PEI125% 24.9 6.6 6.0 1.7 4.1 3-PEI130% 30.0 8.2 7.3 2.2 6.5 3-PEI133% 33.1 8.9 7.9 2.2 5.3 3-PEI135% 35.0 9.3 7.9 3.1 7.7 3-PEI137% 37.3 10.3 9.1 2.5 7.9 3-PEI140% 40.2 11.0 9.2 4.6 14.1 3-PEI210% 10.3 1.1 0.9 4.7 12.7 3-PEI215% 16.0 2.2 1.9 2.7 7.7 3-PEI220% 19.5 3.6 3.2 2.0 5.4 3-PEI225% 26.1 5.1 4.7 1.8 4.4 3-PEI230% 30. 6.71 5.8 2.2 5.8 3-PEI233% 32.3 6.8 6.0 2.2 5.0 3-PEI235% 36.0 7.7 6.9 2.1 4.7 3-PEI237% 38.2 8.6 7.5 20. 8.6 3-PEI240% 40.3 9.01 7.3 5.1 12.9 Example 1: Effect on PEI loading on oxidation resistance on a laboratory scale. Silica 1 was sequentially wet impregnated with 30, 35, 40, 43, 45, 47 and 50% w/w PEI 2 on a dry basis to provide a comparison of oxidative stability where examples of the weights used are listed in Table 10. Table 10. Example of weights used to synthesise 1 g laboratory scale samples for PEI 2 on a dry basis using Silica 1. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX PEI 2 Loading Water PEI Solution Silica Final Sample (% w/w) (g) (g) (g) Weight (g) 30 0.68 0.60 0.70 1.00 (1.37) 35 0.63 0.70 0.65 1.00 (1.27) 40 0.59 0.80 0.60 1.00 (1.17) 43 0.56 0.86 0.57 1.00 (1.11) 45 0.54 0.90 0.55 1.00 (1.07) 47 0.52 0.94 0.53 1.00 (1.03) 50 0.49 1.00 0.50 1.00 (0.98) Parenthesis denote the total weight of water used, adding that from the 50% PEI solution. An oxidation study was carried out on the silica-PEI samples of increasing PEI loading using a fan assisted oven at 70 and 80 °C, 20-25 mg samples were removed on 1, 3, 5, 7 and 10 days. CO2 performance testing was carried out using a TGA, at an adsorption temperature of 75 °C, in 15% CO2 balanced by N2 (1 bar, 100 ml/min) (Figure 8). Figure 8 indicates a 56% drop in CO2 capacity after 10 days of oxidation at 80 °C with PEI 2 with a 30% w/w loading. Compared to a decrease of only 54% with a 40% w/w loading, and 52% for 47% w/w loading. Figure 9 highlights the difference between 40 and 47% w/w loading at the lower oxidation temperature of 70 °C. There was a 47% drop in CO 2 capacity after 20 days oxidation with PEI 2with a 40% w/w loading compared to a drop of only 20% with a 47% w/w loading. The BET results in Table 11 confirm that the pore volume for air ingress drops as the loading is BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX increased beyond 40% to reach the maximum achievable 50% w/w for Silica 1 being considered here. Table 11. The effect on textural properties impregnating Silica 1 with PEI 2 for 30- 50% w/w loadings. Sample BET Micropore Mesopore Total Pore Average Pore SA Volume Volume Volume Diameter (m 2 /g) (cm 3 /g) (cm 3 /g) (cm 3 /g) (nm) 1-PEI230% 110 0.04 0.60 0.64 23.1 1-PEI235% 84 0.03 0.46 0.50 23.7 1-PEI240% 65 0.02 0.36 0.40 24.4 1-PEI243% 61 0.02 0.36 0.39 26.0 1-PEI245% 39 0.01 0.21 0.24 24.2 1-PEI247% 37 0.01 0.22 0.23 25.1 1-PEI250% 28 0.01 0.16 0.17 24.3 BET SA = BET specific surface area from 0.05-0.20 relative pressure. Total pore volume = 0-140 nm using BJH model (Broekhoff-de-Boer thickness correction) + D-R model for microporosity. Average pore diameter = average pore diameter using 4V/A (4x total pore volume / specific surface area then converted to nm). In conclusion, this example demonstrates it is highly desirable for PEI to occupy virtually all the pore volume at the highest possible loading to maximise oxidative stability by reducing the rate of air ingress through the increased PEI layer density. Example 2: Minimising the duration of vacuum drying to maintain PEI integrity for large-scale preparation. Silica 1 was sequentially wet impregnated with 47% w/w PEI 2 (M W of 5000 g/mol). Two 5 Kg batches were prepared by pre-mixing Silica 1 with water. Approximately 2.65 Kg of Silica 1 was mixed with 2.80 Kg of water, using a Greaves VS-1 laboratory mixer at 300 rpm (Figure 1). Next, 4.70 Kg of a 50% PEI 2 solution was added. Increasing the amount of PEI above 3.00 Kg (1.5 Kg) resulted in an increase of rpm to 800 from 300. The batches of silica-PEI were placed into a fume cupboard BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX for a week to vent excess water and leave agglomerated powder with 50 w/w moisture, each batch weighing approximately 10 Kg. Vacuum drying was carried out using a Double Cone Vacuum Dryer. The material had a maximum allowable temperature of 45 °C, so hot water was used as the heating medium. Approximately 5 Kg of Silica-PEI (50% moisture) was charged to the vacuum dryer, and the liquid-ring vacuum and hot-water boiler were started. The hot-water temperature was set to 70-95 °C, and the dryer was run for 8 hours each day under these conditions. This procedure was followed at daily increments to obtain products with varying degrees of water content, down to <2 % w/w (Table 12). The sample obtained after 6 days having a water content of 1.9 wt% (i.e. less than 2wt%) as determined by TGA is thus a reference sample not according to the sorbents claimed in product claim 1. Table 12. Summary of drying conditions. Day Start Final Material Boiler Vacuum Moisture % moisture % Temperature Temperature (mbar) (w/w) (w/w) (°C) (°C) 1 50.0 34.3 28.2 70 150 2 34.3 26.8 37.4 75 150 3 26.8 16.4 30.3 90 150 4 16.4 10.5 39.5 87 150 5 10.5 4.5 40.7 95 150 6 4.5 1.9 42.3 95 150 The CO 2 adsorption capacity of the 5 Kg Silica 1PEI 2 samples was determined using a TGA as described in Methods and Materials. For PEI 2 (5000 g/mol molecular weight), An optimum adsorption temperature of 75 °C was used. (Figure 11). In addition to determining CO 2 adsorption capacity on a dry basis, adsorption kinetics was calculated by determining the time taken to reach 90 and 95% (t90 and t95) of equilibrium CO2 capacity after 60 minutes (Table 13). Oxidation stability was determined at 80 °C as described under Methods and Materials where 20-25 mg BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX removed over 10 days (Figure 12) and analysed on the TGA for change in CO2 uptake performance. Table 13. Summary of the extent of vacuum drying on the adsorbent performance at a 5 Kg scale for Silica 1 impregnated with PEI 2. Sample CO2 Uptake Rate of Adsorption (minutes) (% w/w) t90 t95 5 Kg-1-PEI247% <2% Moisture 10.6 4.5 13.4 5 Kg-1-PEI247% 4.5% Moisture 11.3 4.6 13.7 In conclusion, this example demonstrates that a sorbent sample according to the invention containing 4.5% moisture was able to significantly improved performance properties compared to a reference sample dried to less than 2 wt% moisture. Although adsorption rates (kinetics) are similar between samples, equilibrium CO 2 capacity reduced by 5.0% for the reference sample. It is speculated that this may be due to degradation of the polyethyleneimine caused by the prolonged heating. Moreover, in addition, oxidative stability for the reference sample reduced dramatically, with only 8% uptake remaining according to the test conditions, compared to 47% CO2 uptake remaining for a sample of the invention (4.5 w/w moisture). This demonstrates a significant and unexpected advantage of the inventive sorbents claimed in product claim 1 over the current state of the art in this technical field. Example 3: The effect of low to high water weight on the wet PEI impregnation on Silica. The impact of the weight or volume of deionised water on the sequential wet impregnation of PEI with silica was investigated on a 1 g scale (dry basis) using Silica 1, using both PEI 1 and 2. A PEI loading of 47% w/w was selected as the optimum loading for Silica 1 when considering CO 2 uptake and rates of adsorption for this PEI. The weights of water and PEI used for preparing the mixtures of Silica 1 with PEIs 1 and 2 are listed in Tables 14a and b. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Table 14a. Summary of laboratory scale weights of water, Silica 1 with PEI 2 to provide a 47% loaded PEI-Silica. Amount of Weight of Weight of Water (g) PEI (g) Silica (g) 1.06 (1.94) 0.94 0.53 8.55 (9.43) 0.94 0.53 17.98 (19.87) 0.94 0.53 Parenthesis denote the total weight of water used per g of silica, adding that from the 50% PEI solution. Table 14b. Summary of laboratory scale weights of water, Silica 1 with PEI 1 to provide a 47% loaded PEI-Silica. Amount of Weight of PEI Weight of Water (g) (g) Silica (g) 0 (0.01) 0.47 0.53 0.5(0.51) 0.47 0.53 1(1.01) 0.47 0.53 2(2.01) 0.47 0.53 8(8.01) 0.47 0.53 10(10.01) 0.47 0.53 20 (20.01) 0.47 0.53 40(40.01) 0.47 0.53 Parenthesis denote the total weight of water used per g of silica, adding that from the 99% PEI solution. Equilibration CO 2 adsorption capacities of the Silica 1-PEI 2 samples and Silica 1- PEI 1 samples are presented in Figures 15 a and b. The weight change under 15% CO2 gas was determined on a dry basis, and adsorption kinetics was calculated by determining the time taken to reach 90 and 95% (t90 and t95) of equilibrium CO 2 BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX capacity after 60 minutes (Tables 15a and b). The results indicate that there is no reduction in the CO 2 adsorption capacity as the weights of water added from 10 g to 1 g, where 1 g of water corresponds to 2 g overall including the water added in the 50% PEI solution. and when the 1 g of water in the 50% PEI solution is included, For PEI 1 which can be used neat, as little as 0.5 g of water gives an acceptable performance. The reduced performance for the neat sample indicates the benefit of including some added water in the solution. Table 15a. Summary of the effect of the quantity of water on the adsorbent performance of Silica 1(1 g) impregnated with PEI 2 (50% w/w solution, MW of 5000) to give 47% w/w loading. Sample and the added PEI CO2 Rate of Adsorption c (minutes) water used for mixing per Loading a Uptake b t90 t95 g of silica (% w/w) (% w/w) 1-PEI247% + 1.06 g H2O 48.1 11.4 5.5 12.9 1-PEI247% + 8.55 g H2O 48.0 11.1 5.6 13.70 1-PEI247% + 17.98 g H2O 48.1 11.3 5.1 12.8 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes.
BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Table 15b. Summary of the effect of the quantity of water on the adsorbent performance of silica 1(1 g) impregnated with PEI1 to give 47% w/w loading. Sample and the added PEI b Rate of Adsorption c water used for mixing Loading a CO 2 Uptake (minutes) per g of silica (% w/w) (% w/w) t90 t95 1-PEI147% + 0 g H2O 48.5 10.4 13.3 27.7 1-PEI147% + 0.5 g H 2 O 48.6 12.5 7.9 2`.o 1-PEI147% + 1 g H2O 48.5 14.5 3.9 13.8 1-PEI147% + 2 g H 2 O 48.2 14.1 4.6 15.2 1-PEI147% + 8 g H2O 48.1 14.4 3.0 11.1 1-PEI147% + 10 g H 2 O 48.3 13.7 4.0 13.9 1-PEI147% + 20 g H 2 O 48.1 13.8 4.4 15.0 1-PEI147% + 40 g H 2 O 48 13.6 5.2 16.6 In conclusion, this example demonstrates using lower levels of deionised water for PEI-Silica preparation does not in fact detrimentally affect adsorbent performance in terms of rate and uptake. For scale-up to 5 Kg or larger quantities, the amount of water saved by reducing the water content is in line with the methods herein is considerable, especially when accounting for the cost and time to dry the sample to remove the excess water down to a level of typically 5% w/w moisture in the silica- PEI product. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Example 4: The effect of silica particle size on the wet sequential PEI impregnation. The impact of the particle size (or dry dispersion size) on the sequential wet impregnation of PEI with Silica was investigated on a 1 g scale (dry basis) using silcas 1-4 and commercially sourced silicas spanning 0.1 – 3 mm D(50) particle size (Table 1). The higher molecular weight and viscosity PEI, 2 (50% w/w solution), and the minimal amount of deionised water associated with the bulk density and particle size of the specific silica. Samples were prepared at various loadings to determine investigate the effect of loading for each silica. Equilibration CO2 adsorption capacities of the Silica 1-2 and commercial silicas impregnated with PEI 2 (50% w/w solution) by TGA as described under Methods and Materials. The results for the six silicas investigated (Table 1) are presented in Figures 13-18 and Tables 16-21. Table 16. Summary of the adsorbent performance of Silica 1 impregnated with PEI 2 (50% w/w solution, MW of 5000). Sample PEI CO 2 Rate of Adsorption c Loading a Uptake b (minutes) (% w/w) (% w/w) t90 t95 1 - 0.1 2.9 6.1 1-PEI230% 30.9 7.0 1.6 315 1-PEI235% 35.2 8.7 1.9 3.8 1-PEI240% 40.8 9.6 2.5 7.1 1-PEI243% 43.7 10.6 2.7 7.8 1-PEI245% 45.7 11.2 3.2 9.5 1-PEI247% 48.1 11.3 4.6 13.7 1-PEI250% 51.1 11.9 6/0 16.78 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes. Table 17. Summary of the adsorbent performance of Silica 2 impregnated with PEI 2 (50% w/w solution, MW of 5000). BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Sample PEI CO 2 Rate of Adsorption c Loading a Uptake b (minutes) (% w/w) (% w/w) t90 t95 2 - 0.1 3.9 7.9 2-PEI230% 29.2 6.7 1.7 3.4 2-PEI235% 35.4 8.5 2.0 4.5 2-PEI240% 40.3 9.6 2.6 7.2 2-PEI243% 43.8 10.4 6.1 16.6 2-PEI245% 45.6 10.4 4.4 12.2 2-PEI247% 48/0 10.8 6.3 17.1 2-PEI250% 49.9 10.9 9.8 22.8 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes. Table 18. Summary of the adsorbent performance of Silica 3 impregnated with PEI 2 (50% w/w solution, MW of 5000). Sample PEI CO2 Rate of Adsorption c Loading a Uptake b (minutes) (% w/w) (% w/w) t90 t95 3 - 0.2 11.7 26.6 3-PEI220% 19.5 3.6 2.0 5.4 3-PEI225% 26.1 5.1 1.8 4.4 3-PEI230% 30.8 6.7 2.2 5.8 3-PEI233% 32.3 6.8 2.2 5.0 3-PEI235% 36.0 7.7 2.1 4.7 3-PEI237% 38.2 8.6 2.89 8.6 3-PEI240% 40.3 9.01 5.1 12.9 3-PEI243% 43.4 8.8 5.1 14.6 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes. Table 19. Summary of the adsorbent performance of Silica 4 impregnated with PEI 2 (50% w/w solution, MW of 5000). BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Sample PEI CO 2 Rate of Adsorption c Loading a Uptake b (minutes) (% w/w) (% w/w) t90 t95 4 - 0.16 2.2 3.9 4-PEI230% 31.2 5.6 2.6 7.5 4-PEI235% 34.6 6.8 3.9 12.6 4-PEI240% 40.3 7.8 7.0 19.1 4-PEI243% 44.0 8.7 4.3 12.2 4-PEI245% 46.1 8.2 9.1 22.5 4-PEI247% 48,0 7.3 12.0 26.8 4-PEI250% 50.5 7.6 16.5 31.1 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes. Table 20. Summary of the adsorbent performance of QuadraSil® MP (I) Silica impregnated with PEI 2 (50% w/w solution). Sample PEI CO2 Rate of Adsorption c (minutes) Loading a Uptake b t90 t95 (% w/w) (% w/w) QuadraSil® MP (I) - 0.1 3.1 6.6 QuadraSil® MP (I)-PEI210% 10.5 1.7 12.0 4.7 QuadraSil® MP (I)-PEI215% 16.4 2.8 2.23 5.6 QuadraSil® MP (I)-PEI220% 21.1 4.4 3.2 7.4 QuadraSil® MP (I)-PEI225% 26.0 5.4 3.9 8.7 QuadraSil® MP (I)-PEI230% 29.8 5.0 23.8 35.3 QuadraSil® MP (I)-PEI233% 32.9 4.5 14.6 26.5 QuadraSil® MP (I)-PEI235% 35.98 3.96 29.01 40.60 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes Table 21. Summary of the adsorbent performance of Sylobead® SG W Silica impregnated with PEI 2 (50% w/w solution). BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Sample PEI CO 2 Rate of Adsorption c Loading a Uptake b (minutes) (% w/w) (% w/w) t90 t95 Sylobead® SG W - 0.2 27.3 40.1 Sylobead® SG W-PEI25% 5.2 0.7 9.0 20.6 Sylobead® SG W-PEI210% 10.8 2.2 5.2 11.6 Sylobead® SG W-PEI215% 14.8 3.1 10.0 19.3 Sylobead® SG W-PEI217% 17.6 2.4 19.1 28.2 Sylobead® SG W-PEI220% 20.6 2.3 20.0 29.4 a = PEI loading from TGA in air 200-800 °C. b = CO 2 uptake after 60 minutes at 75 °C. c = time taken to reach 90 and 95% (t90 and t95) capacity after 60 minutes. These examples demonstrate that an aqueous impregnation method can be used to impregnate silicas, spanning a particle size range from below 0.1 mm up to 3.0 mm, using minimal amounts of water, and that sorbents retaining a moisture level of greater than 2wt% relative to the weight of the sorbent display similar CO2 absorbance efficiency compared to samples having a lower water content, but with improved oxidation stability. The difference in the optimum PEI loadings and the kinetics of adsorption for each of the silicas is dictated by total pore volume (or mesoporosity) coupled to the particle size range. Example 5 – CO2 Absorption characteristics of Silica-alkoxylated PEI (Silica-A- PEI) Silica-A-PEI were prepared using comparative alkoxylated PEIs (Comp. A-PEI 1-2) and alkoxylated PEI (A- PEI 1-12) shown in Table 2B and Silicas 1-3 shown in Table 1 using procedures (iii) and (iv) employing drying procedure (v) under Description of Methods and Materials. The Silica-A-PEI sorbent materials used thus had a water content of around 5-6% wt. C A-PEI 1 and C A-PEI 2 were prepared using a methanolic preparation process as described above and so the comparative aspect is the method of synthesis relative to the aqueous methods of the invention described herein. BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX The loading of the alkoxylated PEI onto the silica was determined using the technique of (vii); the carbon dioxide absorption and rates of absorption and (kinetics) was established according to (viii); and stability/oxidation studies were carried out according to (ix) of the Description of Methods and Materials. The results are shown in Table 22 and Table 23. Table 22 Silica 1 loaded with 46.7-49.5% alkoxylated PEI Test Alkoxylated Silica CO 2 CO 2 CO 2 uptake PEI No Wt. % uptake uptake 50°C silica of 25°C 50°C After aging the total Wt. % Wt. % at 80°C 10 composite after 30 after 10 days minutes minutes C Test 1 C A-PEI 1 Silica 1 4.3 6.1 2.0 47.5% C Test 2 C A-PEI 2 Silica 1 5.0 6.8 2.3 48% Test 1 A-PEI 1 Silica 1 8.0 9.1 6.6 48% Test 2 A-PEI 2 Silica 1 8.7 9.6 6.8 49% Test 3 A-PEI 3 Silica 1 9.7 10.6 8.0 47% Test 4 A-PEI 4 Silica 1 8.9 10.0 7.4 47.5% Test 5 A-PEI 5 Silica 1 9.4 11.2 6.3 46.7% Test 6 A-PEI 6 Silica 1 8.9 9.9 7.0 47.0% Test 7 A-PEI 7 Silica 1 9.5 10.8 7.6 47.5% Test 8 A-PEI 8 Silica 1 9.,7 11.1 8.9 BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX 48.5% Test 9 A-PEI 9 Silica 1 9.3 10.6 8.3 49% Test 10 A-PEI 10 Silica 1 9.8 11.8 8.8 49.5% Test 11 A-PEI 11 Silica 1 9.6 11.6 8.8 48% Test 12 A-PEI 12 Silica 1 9.9 11.0 9.1 48.5% Table 23 – Silicas 1-3 loaded with 46.7% to 49.5% alkoxylated PEI Test Alkoxylated Silica CO2 CO2 CO2 PEI No Wt% silica uptake uptake uptake of the total 25°C 50°C 50C composite Wt% Wt% after After aging after 30 10 at 80°C 10 minutes minutes days C Test 3 C A-PEI 1 Silica 1 3.9 5.6 1.9 47.5% C Test 4 C A-PEI 2 Silica 2 4.6 6.0 2.0 48% Test 13 A-PEI 1 Silica 1 7.6 9.0 6.4 48% Test 14 A-PEI 2 Silica 1 8.5 9.8 7.1 49% Test 15 A-PEI 3 Silica 2 10.3 11.5 9.0 47% Test 16 A-PEI 4 Silica 3 8.8 10.4 8.3 47.5% Test 17 A-PEI 5 Silica 3 9.2 10.7 7.0 46.5% BASF SE / PQ SILICAS UK LTD / PF 220983 THE UNIVERSITY OF NOTTINGHAM MM362101XX Test 18 A-PEI 6 Silica 1 9.3 9.6 6.4 47.0% Test 19 A-PEI 7 Silica 1 9.7 10.3 7.3 47.5% Test 20 A-PEI 8 Silica 1 10.0 11.4 9.0 48.5% Test 21 A-PEI 9 Silica 3 9.1 10.9 8.6 49% Test 22 A-PEI 10 Silica 1 9.4 10.4 8.5 49.5% Test 23 A-PEI 11 Silica 1 9.8 11.4 8.8 48% Test 24 A-PEI 12 Silica 2 10.4 11.7 9.4 48.5% The results indicate that the Silica-A-PEI products based on alkoxylated polyethyleneimines prepared in the absence of organic solvent either without solvent or in the presence of some water exhibit significantly improved capturing of carbon dioxide by comparison to the Silica-A-PEI products based on alkoxylated polyethyleneimines prepared in the presence of methanol.