PROCESS FOR MAKING DIPHOSPHINE-RUTHENrUM-DIAMINE COMPLEXES

BACKGROUND OF THE INVENTION The instant invention is in the field of processes for making diphosphine- ruthenium-diamine complexes. Diphosphine-ruthenium-diamine complexes are useful, for example, as catalysts for the asymmetric hydrogenation of ketones, USP 5,763,688, and imines, USP 6,528,687. In the prior art, diphosphine-ruthenium-diamine complexes are made by reacting a diphosphine compound with an arene ruthenium chloride compound in N,N-dimethylformamide, followed by reaction of the resultant oligomeric species with a diamine to produce the diphosphine-ruthenium-diamine complex, Noyori et al., Angewandte Chemie, International Ed., 2001, 40, 40-73. However, such prior art processes for making diphosphine-ruthenium-diamine complexes require heating to above 100°C and typically have yields of from about 50% to about 70% based on diphosphine, with the production of numerous by-products, Noyori, et al., Angewandte Chemie, International Ed., 1998, 37, 1706. Despite the significant usefulness of diphosphine-ruthenium-diamine complexes there remains a need for processes for making diphosphine-ruthenium-diamine complexes with improved yield.

SUMMARY OF THE INVENTION

An important benefit of the process of the instant invention is the improved yield obtained thereby, through use of milder reaction conditions than the prior art process. It has been discovered that when a specific set of solvents are used diphosphine-ruthenium- diamine complexes can be produced with improved yield based on the diphosphine. More specifically, the instant invention is a process for making diphosphine-ruthenium-diamine complexes, comprising the steps of: (a) contacting a phosphine compound of formula I with an arene ruthenium compound in a first solvent to produce an intermediate mixture comprising a diphosphine-ruthenium compound of formula HI, the first solvent consisting essentially of a mixture of an aprotic solvent and a protic solvent;

(b) removing the first solvent from the intermediate mixture to produce an intermediate solid comprising the diphosphine-ruthenium compound of formula IH;

(c) contacting the intermediate solid comprising the diphosphine-ruthenium compound of formula IH with a diamine of formula IV and a second solvent to produce a diphosphine- ruthenium-diamine complex of formula V, the second solvent consisting essentially of an aprotic solvent selected from the group consisting of ethers and hydrocarbon solvents,

where R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ and R ⁸ are each independently an alkyl, aryl or alkaryl group comprised of carbon, hydrogen and optionally heteroatom(s), where Ar is an aryl group comprised of carbon, hydrogen and optionally heteroatom(s) and where X is a halide or carboxylate, or any of R ¹ , R ² , R ³ , R ⁴ and R ⁵ are be linked to form cyclic chiral phosphines, or R ¹ can incorporate a metallocene. Preferably, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ and R ⁸ comprise up to 20 carbon atoms. More preferably R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , and R ⁷

comprise up to 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12 carbon atoms. Preferably R ⁶ and/or R ⁷ are hydrogen.

DETAILED DESCRIPTION

The instant invention is a process for making diphosphine-ruthenium-diamine complexes having the formula V,

where R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ and R ⁸ are each independently an alkyl, aryl or alkaryl group comprised of carbon, hydrogen and optionally heteroatom(s), where Ar is an aryl group comprised of carbon, hydrogen and optionally heteroatom(s) and where X is a halide or carboxylate, wherein any of R ¹ , R ² , R ³ , R ⁴ and R ⁵ can linked to form cyclic chiral phosphines, wherein R ¹ can incorporate a metallocene and wherein R ⁶ and/or R ⁷ can be hydrogen. The compound of the following formula VI is an example of a system where R ² is linked to R ³ and where R ⁴ is linked to R ⁵ . The compound of the following formula VII is an example of a system where R ¹ incorporates a metallocene. The compound of the following formula VHI is an example of a system where R ⁶ and R ⁷ are hydrogen.

[(S ₁ S)-Me-DuPhOs RuCI ₂ N.N'-DMEDA]

[(fl)-(S)-Cyl ₂ -Josiphos RuCI ₂ N,N'-DMEDA]

[(f?)-HexaPHEMP RuCI ₂ (fl,fi)-DPEN]

The phosphine moiety in the complex is preferably a bis-tertiary phosphine in which the two phosphorus atoms are linked by a C _2-7 carbon chain such that they form a 5-10 membered ring with the Ru atom. Any diamine can be used in the instant invention such as 1,2-diphenylethylene diamine (DPEN), trans- 1,2-diaminocyclohexane (DACH) or even an amine substituted pyridine, for example α-picolylamine, see Ohkuma et al., J. Am. Chem. Soc, 2005, 127, 8288-8289. The diamine moiety in the complex is preferably a vicinal diamine with any aromatic, alkaryl, alkyl, heteroatom or hydrogen substituent on the carbon backbone linking the nitrogen atoms. X is preferably chloride.

The instant invention comprises three steps. The first step is to contact a phosphine compound of formula I with an arene ruthenium compound in a first solvent to produce an intermediate mixture comprising a diphosphine-ruthenium compound of formula DI, the first solvent consisting essentially of a mixture of an aprotic solvent and a protic solvent. This step is preferably conducted at a temperature in the range of 0-70 degrees Celsius,

more preferably in the range of 40-60 degrees Celsius and most preferably at about 55 degrees Celsius.

The second step is to remove the first solvent from the intermediate mixture to produce an intermediate solid comprising the diphosphine-ruthenium compound of formula DI. The solvent is preferably removed by the application of a vacuum to vaporize the first solvent.

The third step is to contact the intermediate solid comprising the diphosphine- ruthenium compound of formula DI with a diamine of formula IV and a second solvent to produce a diphosphine-ruthenium-diamine complex of formula V, the second solvent consisting essentially of an aprotic solvent selected from the group consisting of ethers and hydrocarbon solvents,

where, again, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ and R ⁸ are each independently an alkyl, aryl or alkaryl group comprised of carbon, hydrogen and optionally a heteroatom(s), where ArI is an aryl group comprised of carbon, hydrogen and optionally a heteroatom(s) and where X is a halide or carboxylate, wherein any of R ¹ , R ² , R ³ , R ⁴ and R ⁵ can linked to form cyclic chiral

phosphines, wherein R ¹ can incorporate a metallocene and wherein R ⁶ and/or R ⁷ can be hydrogen. This step is preferably conducted at a temperature in the range of 30-80 degrees Celsius, more preferably in the range of 50-70 degrees Celsius and most preferably at about 60 degrees Celsius. The compound of formula V is preferably isolated by partially removing the second solvent by vacuum assisted vaporization followed by the addition of an alcohol to crystallize the compound of formula V. The purity of the crystallized compound of formula V is preferably determined by NMR Spectroscopy.

Preferably, in the first solvent mixture the aprotic solvent consists essentially of an ether and/or a chlorinated solvent and wherein the protic solvent of the first solvent mixture consists essentially of an alcohol. More preferably, the aprotic solvent of the first solvent mixture is selected from the group consisting of diethyl ether, tetrahydrofuran, dimethyl ether, methyl-tetrahydrofuran, diisopropyl ether, methyl tert-butyl ether, di-n-butyl ether, dichloromethane and mixtures thereof and the protic solvent of the first solvent mixture is selected from the group consisting of methanol, ethanol, isopropanol, butanol and mixtures thereof. Preferably, the second solvent is selected from the group consisting of tetrahydrofuran, diethyl ether, methyl-tetrahydrofuran, diisopropyl ether, methyl tert-butyl ether, di-n-butyl ether, bis(2-methoxyethyl) ether 1,4-dioxane and mixtures thereof. The second solvent should not contain chlorinated solvents, alcohols or nitrile solvents.

In the full scope of the instant invention the arene ruthenium compound can be any monomeric or oligomeric Ru(II) complex in which each ruthenium atom is pi-bonded to a carbocyclic or heterocyclic arene. Preferably, the arene ruthenium compound is one in which the arene is a benzene, optionally forming part of a fused carbocyclic or heterocyclic ring system, and optionally bearing one or more substituents selected from the group comprising alkyl, alkenyl, alkynyl, aryl, halogen, alkoxy, acyloxy, silyloxy, aryl, amino, amido, carboxylic acid or ester, keto, or sulphonamide. A highly preferred arene is benzene or p-cymene. More preferably, the arene ruthenium compound is a dimeric complex of formula H

II [ArRuX ₂ ] ₂

Most preferably, the ruthenium compound is [(p-cymene)RuCl ₂ ] ₂ , which has the advantage of good storage stability.

EXAMPLES

The following examples illustrate the present invention. The complexes prepared in these examples are depicted at the end of this section. All reaction yields are based on diphosphine.

Example 1: Synthesis of Dichloror(R)-4,4',5,5',6.6'-hexamethyl-2,2'- bisFdiphenylphosphinoi-biphenyll \(1R,2R)-1 ,2-diphenylethylenediaminelruthenium (H): ITRVHexaPHEMP RuCl ₂ (R.R)-OPENl

A 500ml Schlenk flask, with stirrer is charged under nitrogen with 30.2g (49.82mmol) of the ligand (R)-HexaPHEMP and 15.87g of [(p-cymene)RuCl ₂ ] ₂ (25.9mmol). 300ml of dry and degassed methanol and 40ml of dry and gassed dichloromethane are added. The vessel is heated to 50°C for 30 minutes before ³¹ P-NMR (CDCl ₃ ) reveals that the reaction has gone to completion as indicated by two sets of doublets at 40.2 ppm and 27.5ppm. The solvents are removed in vacuo to give a yellow crystalline solid. 11.63g of (R ₁ R)-DPEN (54.80 mmol, 1.1 eq) are added with 250ml of dry degassed tetrahydrofuran under nitrogen. The vessel is heated to 65°C for 8 hours before ³¹ P-NMR of the crude reaction mixture reveals that the reaction has produced ~92% product with minor by-products. The solvent is removed in vacuo to give a dry brown solid, which is treated 150ml of dry degassed methanol at 60°C for 30 minutes. Addition of the methanol causes, almost instantaneously, a deep yellow crystalline solid to be deposited. After cooling to room temperature the material is collected under vacuum and washed with 4 x 20ml of dry degassed methanol under nitrogen. The solid is dried to yield 39.2g (80% recovered yield) of the title compound in greater than 99% purity. ³¹ P-NMR analysis of the mother liquors reveals un- recovered product and small amounts of by products.

³¹ P NMR (162 MHz, CDCl ₃ ) δ45.6 ppm, singlet.

Example 2: Comparative synthesis of Dichloror(R)-4.4',5.5'.6.6'-hexamethyl-2,2'- bis Fdiphenylphosphinol -biphenyli KlR, 2R)- 1 ,2-diphenylethylenediamineiruthenium (ID : r(Jg)-HexaPHEMP RuCl ₂ (Jt-R)-DPENI.

A 500ml flask under nitrogen is charged with 6.07g of (i?)-HexaPHEMP (10 mmol), 100ml dry degassed dimethylformamide and 100ml dry degassed toluene. 3.06g of [(p- cymene)RuCl ₂ ] ₂ (5 mmol) is added to the mixture and heated to 110°C for 5 hours. 2.12g of (R ₁ R)-DPEN (10 mmol) in 100ml of dry degassed toluene are added to the reaction and heated at 110°C for 17 hours. The reaction mixture is cooled to room temperature (RT) before removing the dimethylformamide in vacuo. The residual dimethylformamide is removed as an azeotrope with cyclohexanone before drying to give brown oil. The brown oil is dissolved in isopropanol, after which a yellow solid is deposited and isolated by filtration and washed with 2 x 20ml of isopropanol to give colourless washings. The solid is dried under vacuum to give the title compound in 65% yield.

³¹ P NMR (162 MHz, CDCl ₃ ) 545.6 ppm, singlet.

Example 3: Synthesis of Dichloro[(R)-2,2'-bisrdi(3,5-xylyl)phosphinol-l J'- binaphthyll \(2R)- 1 , 1 -bis(4-methoxyphenyl)-3-methyl- 1 ,2-butanediamineiruthenium (JD : IYR)-XyI-BINAP RuC1 ₂ (R)-DAIPENl

A Schlenk flask under nitrogen is charged with 50mg of (R)-XyI-BINAP (0.068 mmol) and 20.8mg of [(p-cymene)RuCl ₂ ] ₂ (0.034 mmol) arid charged with 5ml of dry degassed ethanol and 0.625ml of dry degassed dichloromethane. The solution is heated to 50°C for 30 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 21.1mg of (R)-DAIPEN (0.068 mmol) are added with 5ml of dry degassed tetrahydrofuran and heated at 60°C for 8 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals only a single species and no starting materials. ³¹ P NMR reveals >99% product and conversion. The solvent is removed in vacuo to give a pale yellow solid.

³¹ P NMR (162 MHz, CDCl ₃ ) 546.9 ppm, doublet J _P . _P 36.9 Hz and 44.5ρpm , doublet J _P . _P 36.9 Hz.

Example 4: Synthesis of Dichloro r(S)-2,2'-bisrdi(3, 5-χyl vPphosphinoi-1, 1'- binaphmyl][(1S,2S)-1,2-diphenylethylenediamineimthenium (IT): IY ₁ S)-XVI-BINAP RuCl? (S.S)-OFEN]

A Schlenk flask under nitrogen is charged with 50mg of (S)-XyI-BINAP (0.068 mmol) and 20.8mg of [(p-cymene)RuCl ₂ ] ₂ (0.034 mmol) and charged with 5ml of dry degassed ethanol and 0.625ml of dry degassed dichloromethane. The solution is heated to 50°C for 30 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 14.4mg of (5,S)-DPEN (0.068 mmol) are added with 5ml of dry degassed tetrahydrofuran and heated at 6O°C for 8 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals only a single species and no starting materials. ³¹ P NMR reveals >99% product and conversion. The solvent is removed in vacuo to give a pale yellow solid.

³¹ P NMR (162 MHz, CDCl ₃ ) 645.3 ppm, singlet.

Example 5: Synthesis of Dichloror[(R)-2,2',6,6'-Tetramethoxy-4,4'-bis(di(3,5- xylyl)phosphino)-3,3'-bipyridineir(1R,2R)-1,2-diphenylethyle nediamine1ruthenium (ID: [(R)-Xyl-P-Phos RuC1 ₂ (RM)-OPEN]

A Schlenk flask under nitrogen is charged with lOOmg of (R)-Xyl-P-Phos (0.1321 mmol) and 40.5mg of [(p-cymene)RuCl2] ₂ (0.06606 mmol) and charged with 10ml of dry degassed ethanol and 1.25ml of dry degassed dichloromethane. The solution is heated to 50°C for 30 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 28.6mg of (/?,i?)-DPEN (0.1321 mmol) are added with 10ml of dry degassed tetrahydrofuran and heated at 60°C for 8 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals only a single species and no starting materials. ³¹ P NMR reveals >99% product and conversion. The solvent is removed in vacuo to give a pale yellow solid.

³¹ P NMR (162 MHz, CDCl ₃ ) 543.8 ppm, singlet.

Example 6: Synthesis of Dichlororr5 ^r )-(2,3.2',3'-tetrahvdro-5.5'-bi(l,4-benzodioxin)-6,6'- diyl)bis-(diphenylphosphane)ir( ^' i5',2.S ^r )-l,2-diphenylethylenediamine1ruthenium (ID: IYS)- SYNPHOS RuCl. (S. S)DPENI

A Schlenk flask under nitrogen is charged with 50mg of (S)-SYNPHOS (0.0783 mmol) and 23.9mg of [(p-cymene)RuCl ₂ ] ₂ (0.0392 mmol) and charged with 5ml of dry degassed ethanol and 0.625ml of dry degassed dichloromethane. The solution is heated to 50°C for 30 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 16.6mg of (5,.S)-DPEN (0.068 mmol) are added with 5ml of dry degassed tetrahydrofuran and heated at 6O°C for 8 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals only a single species and no starting materials. ³¹ P NMR reveals >99% product and conversion. The solvent is removed in vacuo to give a pale yellow amorphous solid.

³¹ P NMR (162 MHz, CDCl ₃ ) 547.2 ppm, singlet.

Example 7: Synthesis of Dichloror(/?)-r6,6'-O-ri.4-butyleneVoxylbiphenyl-2,2'- diyl)bis(diphenyl)phosphine1 \(1R, 2R)- 1 ,2-diphenylethylenediaminelruthenium (ID: F(R)-C ₄ - TunePHOS RuCl ₂ (R.R)-DPENI

A Schlenk flask under nitrogen charged with 50mg of (R)-C ₄ -TunePHOS (0.0822 mmol) and 25.1mg of [(p-cymene)RuCl ₂ ] ₂ (0.0411 mmol) and charged with 5ml of dry degassed ethanol and 0.625ml of dry degassed dichloromethane. The solution is heated to 5O°C for 30 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 17.4mg of (R,R)-DPEN (0.068 mmol) are added with 5ml of dry degassed tetrahydrofuran and heated at 60°C for 8 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals -80% product and 20% of a by-product. The solvent is removed in vacuo and the residue treated with isopropanol to give a pale yellow amorphous solid which is isolated by filtration to give the title compound.

³¹ P NMR (162 MHz, CDCl ₃ ) 647.95 ppm, singlet.

Example 8: Synthesis of \(S)-22'-bis Fdiphenylphosphinol- 1 , 1 '-binaphthyll [T 1R.2R)- 1.2- diaminocvclohexaneiruthenium (ID: IYSVBIN AP RuCl ₂ (RR)-DACHI

A Schlenk flask under nitrogen is charged with 101.7 mg of (S)-BINAP (0.1633 mmol) and 50 mg of [(p~cymene)RuCl ₂ ] ₂ (0.0816 mmol) and charged with 5ml of dry degassed

dichloromethane and 0.625ml of dry degassed methanol. The solution is heated to 50°C for 20 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 18.65mg of (R ₁ R)-DACH (0.1633 mmol) are added with 5ml of dry degassed tetrahydrofuran and heated at 60°C for 4 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals essentially a single species and no starting materials. ³¹ P NMR reveals >95% product and conversion. The solvent is removed in vacuo to give a pale yellow amorphous solid.

³¹ P NMR (162 MHz, CDCl ₃ ) 546.42 ppm, singlet.

Example 9: Synthesis of r(,S>2.2'-bisrdi(4-methylphenyl)phosphino1- 1,1'- binaphthvnrriR.2i?)-l,2-diaminocvclohexane1ruthenium (ID: TfS)-ToI-BINAP RuCl ₂ (R.R)- DACHI

A Schlenk flask under nitrogen is charged with 110.8 mg of (S)-BINAP (0.1633 mmol) and 40.8 mg of [(benzene)RuCl ₂ ] ₂ (0.0816 mmol) and charged with 5ml of dry degassed dichloromethane and 0.625ml of dry degassed methanol. The solution is heated to 50°C for 15 minutes before removing the solvent in vacuo to give a yellow crystalline solid. 18.65mg of (i?,i?)-DACH (0.1633 mmol) are added with 5ml of dry degassed tetrahydrofuran and heated at 60°C for 4 hours. The reaction is cooled to room temperature. ³¹ P NMR reveals essentially a single species and no starting materials. ³¹ P NMR reveals >96% product and conversion. The solvent is removed in vacuo to give a pale yellow amorphous solid.

³¹ P NMR (162 MHz, CDCl ₃ ) δ44.79 ppm, singlet.

Example 10: General procedure and application to the preparation to additional diphosphine-ruthenium-diamine complexes

A Schlenk flask under nitrogen is charged with 0.1631 mmol of phosphine ligand and 50.0mg of [(p-cymene)RuCl ₂ ] ₂ (0.0816 mmol) and charged with a first solvent consisting of 5ml of dry degassed ethanol and 0.625ml of dry dichloromethane The solution is heated to 50°C for 15 minutes before removing the solvent in vacuo to give yellow crystalline solids. 14.4mg of N ₁ N -DMEDA (0.1631 mmol) are added with 5ml of dry degassed

tetrahydrofuran (second solvent) and heated at 60°C. The reaction is cooled to room temperature and analysed by ³¹ P NMR The solvents are removed in vacuo and the residue treated with isopropanol to give a pale yellow - yellow/brown solids, which are isolated by filtration. This method is used to prepare the following complexes:

Dichloro[rac-bis [di(3 ,5-xylyl)phosphino]- 1 , 1 -binaphthyl] [ 1 ,2-N,N'-dimethyl- ethylenediamine]rathenium (E): [rac-Xyl-BINAP RuCl ₂ -V,_V -DMEDA]

Dichloro[rαc-6,6'-difluoro-2,2'-bis[diphenylphosphino]-biph enyl][l,2-N,N'-dimethyl- ethylenediamine]ruthenium (D): [rac-F-BIPHEP RuCl ₂ N,N ^* -DMEDA]

Dichloro[ 1 ,2-Bis-((2S,5S)-2,5-dimethylphospholano)benzene] [ 1 ,2-N,N'-dimethyl- ethylenediamine]ruthenium (H): [(5,5)-Me-DuPhos RuCl ₂ N,N' -DMED A]

Dichloro[(R)-(-)-l-[(5)-2-

(dicyclohexylphosphino)ferrocenyl]ethyldicyclohexylphosphine ] [ 1 ,2-N,N'-dimethyl- ethylenediamine]ruthenium (II): [(R)-(S)-(CyI) ₂ - Josiphos RuCl ₂ N,N' -DMED A]

The following table shows reaction times, conversion and NMR characterisation data for each of the complexes: